FQC_中英文出货检验指南

05-1
页号 PAGE 2 OF 9
文件编号 REF.:
QCI006
5.0 Abbreviation: 简称 1、Printed Circuit Board — PCB 印刷线路版 2、E-TESTER — E-T 电气测试 3、Manufacture Engineering Department — ME 制作工程部 4、Manufacturing Instruction — MI 制作指示 5、Quality Assurance Department — QA 品质保证部 6、Material Review Board — MRB 物料复查小组 7、Final Audit section of QA — QA 最后稽查小组 8、UAI ⎯ 勉强接受 6.0 FQC Inspection Steps (Including E-Test, Rework Dept)。 FQC 检板步骤（包括 E/T、修理组）: 6.1 Preparation：Boards after Punching or routing must be rinsed to eliminate powder, and be segregated by suitable size card-board paper. 板的准备：啤或锣后的板按最后工序操作指引过洗板机以除板粉，并在板与板之间用合适的纸皮隔开。 6.2 E-Test 电气测试： 6.2.1 Rinsed boards must conduct E-Test for open and short on circuitry. 洗板后的板要进行电气测试，以便发现线路的开路与短路。 6.2.2 All P/R testing condition must follow MEI027 instruction. Unless otherwise specified. 所有 P/R 的测试条件必须符合 MEI027 规定，除非有工程更改或其它新要求。 6.2.3 All Fixture are managing by qualified technicians, all Fixture installation and removal must get the approval from technician. 所有 FIXTURE 由技术员管理，更换或取放时必须知会技术员确认无误时方可。 6.2.4 Every time changing Fixture, both line lead and technician must double check Fixture code and Other requirements. 每次转 FIXTURE 时组长、技术员必须检查夹具编号与要求是否完全一致。 6.2.5 QC operators must stamps E-Test markings on selected area of all passing boards or draw a line on board edge with color marker. (Shift A stamps T1, T2, T3,… Shift B stamps E1, E2, E3, … For boards before solder masking draws “O”on unit side with marker after qualified.)For solder masked board with enough quantity, FA technician or
文件名称 TITLE:
FQC 检 查 指 示 FQC Inspect Instructions
版本-修订 ISS. – REV.
文件状态 DOC. STATUS
05-1
页号 PAGE 1 OF 9
文件编号 REF.:
QCI006
1.0 Purpose : 目的: This document portray specified criteria relating to the finished-good quality control inspection operations. 此文件介定保证成品品质的检查活动。
2.0 Scope : 范围: This document justify for all outgoing shipment and test, including finished-good E-Test and Visual inspection. 此文件适合用于所有出货检查和测试, 包括确定成品品质的电气测试和目视检查。
4.0 Equipments: 设备/工具
1、E-TESTER 电气测试机。 2、3x Prism Magnifier 三倍放大镜。
QAI107-1/02-1
文件名称 TITLE:
FQC 检 查 指 示 FQC Inspect Instructions
版本-修订 ISS. – REV.
文件状态 DOC. STATUS
3.0 Applicable document: 适用文件
QAP01 : Disqualified Product Control Plan. 不合格品控制程序 QAP07: Final Audit operational procedure 最后稽查运作程序 QAP12 : Quality/Environmental Record Control Plan. 品质/环境记录控制程序 QAI010: Pre-Production Tooling Approval Instruction. 生产前工具审批指示 AQI092: Quality/Environmental Record List. 品质/环境记录一览表 QAI006: Final Audit Control Operation Instruction. 最后稽查工作指示 QAI011: KCBL (China) workmanship standard KCBL (CHINA)工艺标准 Only the above mentioned latest version is affective in referring. 上述文件的有效版本适用。
QAI107-1/02-1
文件名称 TITLE:
FQC 检 查 指 示 FQC Inspect Instructions
版本-修订 ISS. – REV.
文件状态 DOC. STATUS
05-1
页号 PAGE 4 OF 9
文件编号 REF.:
QCI006
所有不合格板(包括测试)退给修理组修理，修理员对被修理之板应根据相关标准来判断是否可修理，如可 修理， 修理后给 E-TEST 测试 PASS 后再给 FQC 检查， 而不能修理的则集中在胶盆内由修理组主管向 MRB 小组提出报废决定。 6.3.5 Line leaders or supervisors must audit all departmental report that he/she responsible for. 所有检查报告上都必须由组长或管工审核。 6.3.6 FA will return nonconforming items to FQC for 100% re-inspect. After re-inspections, qualified boards will give to FA for second random inspection. FQC line leader or supervisors must record down the nonconforming remarks and sign to FA. FA 抽查不合格时，会全批退回给 FQC 作 100％返检，合格后管工或组长在最后稽查报告上填写相应的备 注并签名作实，再连板给 FA 翻抽直到合格为止。 6.4 For FQC incoming and outgoing Lot control boards, etched mark or impression mark must be same as shown on Lot card. No otherwise allowed. 对于 LOT 控制之板 FQC 按板内蚀字或植字、印字之 LOT NO 与 LOT 卡之 LOT NO 相同运行。 6.5 All inspectors and Repair Unit Tracers’ code number are issued by he/she supervisor in form of memo. 所有检板员及修理组的铜板追线员之代号均由各相关管工以通告形式发出。 7.0 Records. 记录： E – Test Record. 电测试记录. Final Quality Control Record. 最后质量检查记录 The above mentioned records statistics are finalize by computer, and store according “Quality/Environmental Record Control Procedures” (QAP12) instructed. Please refer to QAI092 for store up period. 上述记录由电脑统一计算总结，按“品质/环境记录控制程序”保存（QAP12） ，储存时间参照 QAI092，其余品质 /环境记录匀由车间内自行保存。
QAI107-1/02-1
文件名称 TITLE:
FQC 检 查 指 示 FQC Inspect Instructions
Βιβλιοθήκη Baidu
版本-修订 ISS. – REV.
文件状态 DOC. STATUS
05-1
页号 PAGE 3 OF 9
文件编号 REF.:
QCI006
Inspector would conduct random inspection. Rejection, return for 100% E-Test, other wise go ahead of for FQA Visual inspection. 所有过 E－TEST 检查合格的板应由 QC 操作员盖 E－TEST 印章于指定位置或用色笔划板边（A 班盖 T1、 T2、T3……、B 班盖 E1、E2、E3……、铜板测试则在板单元边用箱头笔打“O”表示）来表示测试合格， 绿油板够一定数量后由 FA 技术员或稽查员抽查合格后，再入 FQC 目视检查，如不合格须重新 100％过 E －TEST。 6.2.6 Operators must stick the computer print out on board if tested open or short before send to Repair . 若测试板出现开路或短路时，操作员根据电脑上打出的点数贴在该板上，然后转修理组修理。 6.2.7 All boards must be classified into different color baskets as its status. 所有待测试、合格板、问题板必须用不同颜色的胶盆装，使其状态分明。 6.2.8 Operators must fill up - “Test Device Record” and sign after every Lot’s test completed. Random inspected quantity, result must also be recorded and sign by FA inspectors. 测试后操作员要求在“试机记录”上记录所有测试板及每批测试结果并签名，经 FA 抽测后同样也要在记 录上记上抽样数量及结果，并签名作实。 6.3 Visual Inspections. 目视检查： 6.3.1 All E-Test qualified boards must visually inspected in FQC. 所有经电测试合格之板都必须进行 FQC 目视检查。 6.3.2 All boards are inspected and recorded accounting to its Lot card, Customer Standard or QAI011 as a guideline by inspector. 所有检查员在检板时应根据不同 P/R 而参照相关的白咭、客户标准或 QAI011 等标准来判断接受或拒收， 同时做好检查记录。 6.3.3 Inspectors use color marker draw on qualified board edge with he/she code number before doing Bow & Twist test. Before FA inspection take place, boards must be qualified for Bow & Twist test. 目视合格的板要用色线划板边代表各自检查员检查板代号后再进行拣板曲，板曲合格后方可交由 FA 抽查。 6.3.4 All nonconforming boards (including testing) must return to Repair Unit. Workers must verify whether a board rework would violate design parameter or not. For rework permissible board(s) after repairing, Repair Unit will pass the board(s) for E-Testing, qualified boards will then pass to FQC for inspection. For rework impermissible board(s), put them in basket and the supervisor shall report to MRB Unit for further instruction.