精益生产全套精品表单(含附属全套EXCEL表)
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Windows-R-Us Single Hung Line - Current State T
40Trim frame backside corners
8241Install foam dessicant pads in frame 3342Install center rail screws in frame 8243
Install center rail in frame 10644
Insert center rail screw buttons in frame 4445
Install screen (optional) into frame 4246
Install sash into frame 6247
Apply glue to frame and sash 7548Insert insulated glass panels into frame and sash 4
249Stage bumpers on frame and sash 0
050Install left bumpers into frame and sash 4
451Install right bumpers into frame and sash 4
452Clip horizontal glazing bead for frame and sash 1
153Stage glazing bead onto glass panels 0
0Install Bead 154Install right & top glazing bead in frame and sash 28
4Install Bead 255Install left & bottom glazing bead in frame and sash 28
456Apply paint to inside bottom corners of window 1
157Apply energy label to window 2
358Apply Windows-R-Us label to window 2
3Clean Window 59Clean outside of window 20
260Build and install four cardboard corners 4
261Wrap left and right side cardboard corners 8
262Wrap top and bottom cardboard corners 8
263Place window on staging cart 0
0Front End Lead 64Lead for front of line (saw through process)0
0Back End Lead
65Lead for back of line (welders to stocking)0
0Seconds 秒552
188Minutes 分种9.20
3.13Hours 小时0.1530.052Current State (Baseline)
Max Task Time
87Seconds Efficiency Adjusted Max Task Time
96Seconds Max Takt Rate
38Units per Hour Capacity (8 hour shift)
301Units Number of People
27Persons Productivity
1.39Units per PersonHour 目前状态
最高的节拍时间
87秒效率调整后的最大节拍时间
96秒最大节拍速度
38个/小时产能（8小时班）
301个人数
27人生产力 1.39个/人工。小时
(2) P r o d u c e Trim Frame Install Center Rail In Frame Install Sash In Frame Install Glass In Window Install bumpers Apply Corners &Stock (3) P r e p a r e W I n d o w Apply labels
10
2010
164
1415
3118
264
107
158
206
1211
112
102
106
84
416
48481Edwin A2016
48481Melissa A210
29
149
144
26261Nhat A235
118
188
1810
100
001Mark A260
001Bellina A27
441
11811068.57.35
19.6817.810.1230.3280.297(the maximum of the summed task times from above)(adjusted for inefficiencies in the process flow)Units per Hour
(the maximum number of units per hour expected from the process)(the maximum number of units per shift expected from the process)(the number of persons working on the process)Units per PersonHour (the productivity of the process)
由上表查寻的最大总任务时间
依过程中的无效率调整后的值
过程期望的最大单位输出(个/小时)
过程期望的最大单位输出(个/班)
过程使用的人数
过程的生产力
A16A22A19A18A15A1772
1Robert 871Nicolas 251Chris 431Oscar 321Heather 27572Jose,Kit A24A25301Stella