Macromelt低压注塑-Low pressure molding
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2KPU
1.3 ~ 1.7
1
Slide 53
Xiaofeng Jiang
Macromelt
Slide 54
Xiaofeng Jiang
Macromelt 16g ( $X $Y 2 hours ) (PA $ 2X $ Y/2 < 1 min 4g ) = 50%
Slide 55
Xiaofeng Jiang
PA
Xiaofeng Jiang
MM6832 (MPa) Tensile strength 7
MM6208S 3.6
OM648 8
OM638 5.2
PA
2.5 MPa 2 1.5 1 0.5 0 MM6832 MM6208 OM648 OM638 ABS+ABS(MPa) PET+PET(MPa) TPU+TPU(MPa)
( C)
Slide 20
Xiaofeng Jiang
120
140
160
180
200
220
M M 62 39 62 08 68 30 11 3 71 0 64 1 67 90 O M O M PA S M 64 8 67 3 50 35 M 68 12 M M
Slide 21
M M
PA
O M O M O M M M
2. Dielectric Strength, ASTM D 149-97, VDE 0303 part 2 Macromelt 6208 25 kV/mm . , ,
Slide 15
Xiaofeng Jiang
3. Dielectric Constant, ASTM D 150-95, VDE 0303 part 4
Slide 22
Xiaofeng Jiang
PO
• • • • •
PP, PE, PET …
Q5365
Q5362 Q 5375
Slide 23
Xiaofeng Jiang
Macromelt - PUR• • • 110 ~ 140 C • • •
QR4663 ABS PC PVC…
QR3530 QR3540
Q5365 Q5362 BM3011
Q5375
• PUR-Hotmelt • Macroplast QR
Slide 11 Xiaofeng Jiang
QR4663
Macromelt
PA Polyamide ( CONH ) (PA)
• • • • • •
O H
-C-N-
Slide 12
Xiaofeng Jiang
Only 6832S
OM641 OM646 -40~130 175 7,000 -35 A94 V-0
OM652 OM657 -40~100 155 4,100 -45 A80 V-0
OM673 OM678 -40~140 185 3,000 -45 A90 V-0
( C)
(mPa s at 210 C)
/
(
/
/ …)
Slide 65
Xiaofeng Jiang
PCB
(
PCB /
/
/ …)
Slide 66
Xiaofeng Jiang
, ( / / …)
Slide 67
Xiaofeng Jiang
LED
, ( / / …)
Slide 68
Xiaofeng Jiang
MM6832S
, ( / / …)
Slide 51 Xiaofeng Jiang
PCB
*
:30*60*25 (W*D*H) : 60~90g/pce
1.3~1.7
PCB
PCB PA
*
:
:30*60*25 (W*D*H) : 10~20g/pce (
1)
Macromelt
Slide 52 Xiaofeng Jiang
Macromelt
Macromelt Molding
2012-9-5
• • • • • •
Macromelt Macromelt Macromelt Macromelt Macromelt Macromelt
Slide 2
Xiaofeng Jiang
Macromelt
Slide 3
Xiaofeng Jiang
Macromelt
Slide 8 Xiaofeng Jiang
Henkel
Slide 9
Xiaofeng Jiang
Macromelt
• Macromelt • Macromelt • Macromelt • Macromelt
,
Slide 10
Xiaofeng Jiang
Macromelt
• PA Polyamide • Macromelt OM6xx • Macromelt 6xxx • PO Polyolefin • Macromelt Q5xxx
Slide 69
Xiaofeng Jiang
• • •
Slide 70
Xiaofeng Jiang
Macromelt
Slide 71
Xiaofeng Jiang
Slide 72
Xiaofeng Jiang
• Macromelt • • /
/
Slide 47
Xiaofeng Jiang
Macromelt
Slide 48
Xiaofeng Jiang
PCB
2K
PU, Epoxy, Silicone
Slide 49
Xiaofeng Jiang
Slide 50 Xiaofeng Jiang
2K
Macromelt
Over 400bar 190~300 C -
400 Injection Temperature, C 350 300 250 200 150 100 50 0 0 200 400 600
180~230 2~5bar
( e.g. PA66, PBT) 190~300 C Over 400 Bar
800
PUR
Macroplast QR -40 ~ 120 110 ~ 140 10,000 ~ 20,000 D40 ~ D50 Same as PA Metals PA
A few days for final curing
Slide 25
Xiaofeng Jiang
Henkel
Slide 26
Xiaofeng Jiang
Product MM 6208 50 Hz 6.6 1 kHz 6.1 1 MHz 3.6
Slide 16
Xiaofeng Jiang
PA
•
• • • • VOC
Slide 17
Xiaofeng Jiang
[mPas]
5000 4500 4000 3500 3000 2500 2000 1500 1000 500
Slide 33
Xiaofeng Jiang
• •
• • •
, ,
Capacity 4 ~ 12 liter
Slide 34
Xiaofeng Jiang
Slide 35
Xiaofeng Jiang
• • • • •
… LCD
LCD
Slide 36
Xiaofeng Jiang
• • • • • • • • •
Slide 24
Xiaofeng Jiang
Macromelt
PA
Macromelt OM ( C) ( C) (mPa.s) UL94 -40 ~ 150 180 ~ 240 1,000 ~ 7,000 A80 ~ D50 V-0 PBT, PC, ABS etc… ~
PO
Macromelt Q -20 ~ 100 180 ~ 200 5,000 ~ 15,000 A60 ~ A90 PP, PET, PE PA
[mPas]
[°C]
0 180
190
200
210
220
230
240
[
]
PA
• •
MM6832 190 - 230 °C
Slide 18
Xiaofeng Jiang
Shore A Shore D
[°C]
Shore A Shore D
Slide 19
Xiaofeng Jiang
PA
6208 6208S -40~100 ( C) 155 3,300 -42 A83 UL94 V-0 6790 6790S -30~155 176 1,900 -38 A90 V-0 6832 6832S -35~130 160 2,500 -35 D45 V-0
Dimer fatty acid amide
Macromelt PA
PC
ABS
Slide 41
Xiaofeng Jiang
PA & PA
Macromelt PA
PA6: PA66: &
PA
Slide 42
Xiaofeng Jiang
2~5bar 180~230 C Slide 43 Xiaofeng Jiang
Slide 37 Xiaofeng Jiang
/
/
: 1-5 sec, : 1-10 sec, : 1-40 sec, :
•
Slide 38
Xiaofeng Jiang
Macromelt
Henkel
Slide 39
Xiaofeng Jiang
Macromelt
Slide 40
Xiaofeng Jiang
?
Slide 4
Xiaofeng Jiang
Macromelt
•
• • • Macromelt •
Macromelt
0.2 0.5 MPa 180 240 1000 8000 cps
?
!
Slide 5
Xiaofeng Jiang
Macromelt
Macromelt
?
-PCBs,
,
,
,
…
…
Slide 6 Xiaofeng Jiang
PA
+ NaCl NaSO4 ++ + +
-+
++
--
Slide 13
Xiaofeng Jiang
PA
• •
<0.5% 66 9%
Slide 14
Xiaofeng Jiang
PA
1. Volume resistivity , IEC 93 After 24 h at 23°C and 50 % rH (standard conditions), 23°C, 100 V Macromelt 6208 1.9 x 1011 cm 1cm ·cm
•
•
:
Slide 27
Xiaofeng Jiang
Slide 28
Xiaofeng Jiang
Slide 29
Xiaofeng Jiang
_
Slide 30
Xiaofeng Jiang
_
Slide 31
Xiaofeng Jiang
Slide 32
Xiaofeng Jiang
• • • •
• • •
•
Slide 60
Xiaofeng Jiang
MM - vs • • •
Slide 61
Xiaofeng Jiang
/
(
/
/
/
/ …)
Slide 62
Xiaofeng Jiang
/
(
/
/
/
/
…)
Slide 63
Xiaofeng Jiang
/
(
/
/
…)
Slide 64
Xiaofeng Jiang
Macromelt
Slide 56
Xiaofeng Jiang
• • •
Slide 57
Xiaofeng Jiang
MM - vs •
• •
,
•
• •
,
•
Slide 58
Xiaofeng Jiang
MM - vs • •
•
/ /
Slide 59
Xiaofeng Jiang
MM - vs • • • •
1,000 1,200
1,400
Injection Pressure, bar
Slide 44 Xiaofeng Jiang
Slide 45 Xiaofeng Jiang
Water, Moisture Water, Moisture
Slide 46
Xiaofeng Jiang
•
• •
,
… … ,PCB / / / /
Macromelt
• Macromelt • • • • •
,
Slide 7
Xiaofeng Jiang
Macromelt
Macromelt (PA)
• • • • • •
; <1.0% ; (150 ); (-40 ); ( >25kV/mm) ;
, ASTM D 149-97, VDE 0303 part 2 Macromelt 6208 25 kV/mm
1.3 ~ 1.7
1
Slide 53
Xiaofeng Jiang
Macromelt
Slide 54
Xiaofeng Jiang
Macromelt 16g ( $X $Y 2 hours ) (PA $ 2X $ Y/2 < 1 min 4g ) = 50%
Slide 55
Xiaofeng Jiang
PA
Xiaofeng Jiang
MM6832 (MPa) Tensile strength 7
MM6208S 3.6
OM648 8
OM638 5.2
PA
2.5 MPa 2 1.5 1 0.5 0 MM6832 MM6208 OM648 OM638 ABS+ABS(MPa) PET+PET(MPa) TPU+TPU(MPa)
( C)
Slide 20
Xiaofeng Jiang
120
140
160
180
200
220
M M 62 39 62 08 68 30 11 3 71 0 64 1 67 90 O M O M PA S M 64 8 67 3 50 35 M 68 12 M M
Slide 21
M M
PA
O M O M O M M M
2. Dielectric Strength, ASTM D 149-97, VDE 0303 part 2 Macromelt 6208 25 kV/mm . , ,
Slide 15
Xiaofeng Jiang
3. Dielectric Constant, ASTM D 150-95, VDE 0303 part 4
Slide 22
Xiaofeng Jiang
PO
• • • • •
PP, PE, PET …
Q5365
Q5362 Q 5375
Slide 23
Xiaofeng Jiang
Macromelt - PUR• • • 110 ~ 140 C • • •
QR4663 ABS PC PVC…
QR3530 QR3540
Q5365 Q5362 BM3011
Q5375
• PUR-Hotmelt • Macroplast QR
Slide 11 Xiaofeng Jiang
QR4663
Macromelt
PA Polyamide ( CONH ) (PA)
• • • • • •
O H
-C-N-
Slide 12
Xiaofeng Jiang
Only 6832S
OM641 OM646 -40~130 175 7,000 -35 A94 V-0
OM652 OM657 -40~100 155 4,100 -45 A80 V-0
OM673 OM678 -40~140 185 3,000 -45 A90 V-0
( C)
(mPa s at 210 C)
/
(
/
/ …)
Slide 65
Xiaofeng Jiang
PCB
(
PCB /
/
/ …)
Slide 66
Xiaofeng Jiang
, ( / / …)
Slide 67
Xiaofeng Jiang
LED
, ( / / …)
Slide 68
Xiaofeng Jiang
MM6832S
, ( / / …)
Slide 51 Xiaofeng Jiang
PCB
*
:30*60*25 (W*D*H) : 60~90g/pce
1.3~1.7
PCB
PCB PA
*
:
:30*60*25 (W*D*H) : 10~20g/pce (
1)
Macromelt
Slide 52 Xiaofeng Jiang
Macromelt
Macromelt Molding
2012-9-5
• • • • • •
Macromelt Macromelt Macromelt Macromelt Macromelt Macromelt
Slide 2
Xiaofeng Jiang
Macromelt
Slide 3
Xiaofeng Jiang
Macromelt
Slide 8 Xiaofeng Jiang
Henkel
Slide 9
Xiaofeng Jiang
Macromelt
• Macromelt • Macromelt • Macromelt • Macromelt
,
Slide 10
Xiaofeng Jiang
Macromelt
• PA Polyamide • Macromelt OM6xx • Macromelt 6xxx • PO Polyolefin • Macromelt Q5xxx
Slide 69
Xiaofeng Jiang
• • •
Slide 70
Xiaofeng Jiang
Macromelt
Slide 71
Xiaofeng Jiang
Slide 72
Xiaofeng Jiang
• Macromelt • • /
/
Slide 47
Xiaofeng Jiang
Macromelt
Slide 48
Xiaofeng Jiang
PCB
2K
PU, Epoxy, Silicone
Slide 49
Xiaofeng Jiang
Slide 50 Xiaofeng Jiang
2K
Macromelt
Over 400bar 190~300 C -
400 Injection Temperature, C 350 300 250 200 150 100 50 0 0 200 400 600
180~230 2~5bar
( e.g. PA66, PBT) 190~300 C Over 400 Bar
800
PUR
Macroplast QR -40 ~ 120 110 ~ 140 10,000 ~ 20,000 D40 ~ D50 Same as PA Metals PA
A few days for final curing
Slide 25
Xiaofeng Jiang
Henkel
Slide 26
Xiaofeng Jiang
Product MM 6208 50 Hz 6.6 1 kHz 6.1 1 MHz 3.6
Slide 16
Xiaofeng Jiang
PA
•
• • • • VOC
Slide 17
Xiaofeng Jiang
[mPas]
5000 4500 4000 3500 3000 2500 2000 1500 1000 500
Slide 33
Xiaofeng Jiang
• •
• • •
, ,
Capacity 4 ~ 12 liter
Slide 34
Xiaofeng Jiang
Slide 35
Xiaofeng Jiang
• • • • •
… LCD
LCD
Slide 36
Xiaofeng Jiang
• • • • • • • • •
Slide 24
Xiaofeng Jiang
Macromelt
PA
Macromelt OM ( C) ( C) (mPa.s) UL94 -40 ~ 150 180 ~ 240 1,000 ~ 7,000 A80 ~ D50 V-0 PBT, PC, ABS etc… ~
PO
Macromelt Q -20 ~ 100 180 ~ 200 5,000 ~ 15,000 A60 ~ A90 PP, PET, PE PA
[mPas]
[°C]
0 180
190
200
210
220
230
240
[
]
PA
• •
MM6832 190 - 230 °C
Slide 18
Xiaofeng Jiang
Shore A Shore D
[°C]
Shore A Shore D
Slide 19
Xiaofeng Jiang
PA
6208 6208S -40~100 ( C) 155 3,300 -42 A83 UL94 V-0 6790 6790S -30~155 176 1,900 -38 A90 V-0 6832 6832S -35~130 160 2,500 -35 D45 V-0
Dimer fatty acid amide
Macromelt PA
PC
ABS
Slide 41
Xiaofeng Jiang
PA & PA
Macromelt PA
PA6: PA66: &
PA
Slide 42
Xiaofeng Jiang
2~5bar 180~230 C Slide 43 Xiaofeng Jiang
Slide 37 Xiaofeng Jiang
/
/
: 1-5 sec, : 1-10 sec, : 1-40 sec, :
•
Slide 38
Xiaofeng Jiang
Macromelt
Henkel
Slide 39
Xiaofeng Jiang
Macromelt
Slide 40
Xiaofeng Jiang
?
Slide 4
Xiaofeng Jiang
Macromelt
•
• • • Macromelt •
Macromelt
0.2 0.5 MPa 180 240 1000 8000 cps
?
!
Slide 5
Xiaofeng Jiang
Macromelt
Macromelt
?
-PCBs,
,
,
,
…
…
Slide 6 Xiaofeng Jiang
PA
+ NaCl NaSO4 ++ + +
-+
++
--
Slide 13
Xiaofeng Jiang
PA
• •
<0.5% 66 9%
Slide 14
Xiaofeng Jiang
PA
1. Volume resistivity , IEC 93 After 24 h at 23°C and 50 % rH (standard conditions), 23°C, 100 V Macromelt 6208 1.9 x 1011 cm 1cm ·cm
•
•
:
Slide 27
Xiaofeng Jiang
Slide 28
Xiaofeng Jiang
Slide 29
Xiaofeng Jiang
_
Slide 30
Xiaofeng Jiang
_
Slide 31
Xiaofeng Jiang
Slide 32
Xiaofeng Jiang
• • • •
• • •
•
Slide 60
Xiaofeng Jiang
MM - vs • • •
Slide 61
Xiaofeng Jiang
/
(
/
/
/
/ …)
Slide 62
Xiaofeng Jiang
/
(
/
/
/
/
…)
Slide 63
Xiaofeng Jiang
/
(
/
/
…)
Slide 64
Xiaofeng Jiang
Macromelt
Slide 56
Xiaofeng Jiang
• • •
Slide 57
Xiaofeng Jiang
MM - vs •
• •
,
•
• •
,
•
Slide 58
Xiaofeng Jiang
MM - vs • •
•
/ /
Slide 59
Xiaofeng Jiang
MM - vs • • • •
1,000 1,200
1,400
Injection Pressure, bar
Slide 44 Xiaofeng Jiang
Slide 45 Xiaofeng Jiang
Water, Moisture Water, Moisture
Slide 46
Xiaofeng Jiang
•
• •
,
… … ,PCB / / / /
Macromelt
• Macromelt • • • • •
,
Slide 7
Xiaofeng Jiang
Macromelt
Macromelt (PA)
• • • • • •
; <1.0% ; (150 ); (-40 ); ( >25kV/mm) ;
, ASTM D 149-97, VDE 0303 part 2 Macromelt 6208 25 kV/mm