PERMA自动润滑系统
Perma CLASSIC自动润滑器
Perma CLASSIC系列材料:金属外壳机械驱动:电化反应出油期:1, 3, 6或12个月(在+20 °C / 68 °F下的 SF01)容量: 120 cc出油压力:最大 4 bar / 58 PSI环境温度:0 °C / 32 °F 至+40 °C /104 °F应用范围:滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.黄色环:1个月绿色环:3个月红色环:6个月灰色环:12个月Perma CLASSIC系列产品的工作原理和使用方法Classic 系列专用将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
拧入反应环和挤出润滑油或脂之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
具体请参考下表。
不同型号的加油器所装润滑油或润滑脂的类型是不同的，SFxx（xx是数字，下同）代表加油器装的是不同的润滑脂，SOxx代表不同的润滑油，Gxxx或Sxxx代表客户特殊订制的加油器。
每只加油器底部的金属部分都会用钢印标出这只加油器的型号。
客户初次使用perma加油器前，我们会给您详尽的指导。
如果客户已经在使用perma 加油器，需要购买备件时，请提供您要的加油器的型号（如SF01）和规格（如红色反应环）这两种资料。
Perma Classic 系列产品的出油期注:以上数据为Perma-tec公司在实验室条件下得出的结果，只作选择出油期的一般参考。
实际的出油时间会受到很多因数的影响，例如：加油器所装的油品型号，加油点的背压和连接方式等。
DPJ系列智能润滑控制系统简介-X4MEvents
DPJ系列智能润滑控制系统简介青岛润科翔电气有限公司智能润滑系统自动化系统分为生产管理级、现场控制级和就地控制级三级，利用高速通讯网络进行连接以实现信息和资源的共享，具备完善的控制能力、极高的可靠性和方便灵活的扩展能力；系统设计从工艺流程出发，实现对生产过程的自动控制。
智能润滑系统是由供油主线和支线通过电磁给油器分别送至各个润滑点。
系统计算机将随时采集主线中润滑油的状态参数，控制润滑泵的启动、运行和停止，以保持正常的供油状态。
同时，系统计算机将根据事先编好的程序控制供油器的通、断，对每个点进行定时、定量科学合理的润滑。
智能集中润滑系统允许使用者通过操作终端随时改变其系统组态，即对每一个润滑点的供油制度进行设定。
系统中的供油器将通过的润滑脂流量信号传递给系统计算机，帮助计算机判断系统的工作状态，并在故障状态下指出具体故障信息，指示维护人员尽快排除。
1.生产管理级位于控制室内，设一台监控计算机或触摸屏、打印机及UPS电源，对主要工艺设备的运行状态和生产过程的工艺参数进行数据采集及显示。
2.现场控制级2.1、即PLC控制，负责工艺数据采集与控制，并通过工业以太网与上位机进行通讯。
现场控制级接受生产管理级的调度，但并不依赖于生产管理级而运行：若监控计算机出现故障或者并没有投入使用或者通信网络出现故障，现场控制站仍继续正常工作，对整个工艺过程没有影响。
3.就地控制级将PLC柜前门上“就地/远程”切换按钮打到“就地”状态，通过操作PLC柜前门上的按钮实现对设备的就地控制。
就地手动控制具有最高的优先级，主要应用在设备调试、设备维护阶段。
（具体见系统图）4、系统功能4.1、智能润滑系统自动化系统提供了友好的人机界面，具备如下功能：4.1.1、工艺流程监控将所有监控范围的工艺流程参数进行实时显示。
画面切换按钮能够方便地切换至其它任何一幅画面。
工艺生产设备监控、工艺流程画面的显示及生产过程参数的检测与调节：包括所有进入控制系统的设备的状态启停、设备与设备之间的连锁控制，工艺参数的设定，及带检测点设备的温度、流量、压力等参数的显示、报警、记录、趋势等。
Perma STAR-CONTROL自动注脂器
中国长期以来畅销最佳的注油器产品是三和波达机电科技有限公司，不仅给机器滋润，还给企业带来无限的实惠，如机器的使用时间，及机器的维修时间延长，可畅通使用机器。
Perma STAR-CONTROL数码加脂器为电动机驱动型，驱动器可重复使用，油杯为一次性使用，更换油杯时要同时更换电池，出油时间由外部7-30VDC的电源控制。
深圳三和波达机电科技有限公司自2011年以来一直致力发展专业国际品牌进口供应。
在系统网络上与香港、新加坡仓库连网。
备有大量原装现货，100%香港原装进口，质量保证！价格实惠！自动注油器具有如下特性：1、主动受控制式润滑管理，大量节省设备维修成本。
2、可避免溢出污染或断油之烦恼。
3、可保持润滑面持续新油供给。
4、按需要随时可停可续。
5、独特设计，防爆安全，安装灵活，简便，不受方向、位置限制。
优势：一、人力：1.可減少人力工时。
2.可按设备所需定时定量给予油脂。
二、金钱：1.降低购油成本。
2.维修设备费用可减少,3.增加设备的妥善率。
4.减少设备维修时间。
5.增加产能。
6.加速设备自动化。
综合传统人工保养方式与自动注脂器的特点比较，我们可以非常直观的看出自动注脂器的使用给机器设备使用用户直接带来收益。
俗语说预防胜于治疗，而在全球化的竞争下设备的妥善率既是企业的竞争力，增加产值就是增加利润，所以日常设备的维修保养是非常重要的，而保养首重润滑，确实的润滑可降低设备耗损，减少维修费用可减低企业营运资金，进而有更多的资金投入企业运转，创造更大的利润，所以使用自动注脂器既可节流又可开源，更是一个企业进步的象征。
应用领域：一、化学工业：1．化工原料、产品制造业。
2．造纸业。
3．塑(橡)胶制品制造业。
4．玻璃纤维原料、制品制造业。
5．染料、顏料、色料、芳香料制造业。
6．石化原料制造业。
二、工业机械：1．工具机,2．工作母机。
3．食品机械、纺织机械、输送机械、化工机械等。
4．工业设备及制品制造业。
5．电工器材制造业。
simalube 自动润滑油器产品说明书
simalubeAdvantages of automatic lubrication with simalube 3simalube – the lubrication expert 4/5simalube 15 ml 6simalube multipoint 7simalube IMPULSE 8/9Applications 10/11Standard lubricants 12Accessories 13/14/15simalube: continuouslubrication ensures low costsand high reliabilityMillions of simalube lubricators are used worldwide in everyindustry. They are the best and most economical solution forthe continuous supply of grease or oil for periods of up to oneyear.simalube – everywhere forces act, something spins orsomething moves.Because my bearingsare worth it!«Once installed, simalube lubricators lubricateevenly, accurately and reliably. This is not at allpossible with manual lubrication.»23Advantages of automatic lubrication with simalubeOptimized lubricant delivery Lower costs thanks to simalubesimalube lubricators replace costly manual lubrication. This not only saves time, but also prevents insufficient or over-lubrication. The costs can thus be reduced by up to 30 percent.No more manual lubrication ■ Saves time■Greater work safety■ Hard-to-reach lubrication points are permanently supplied ■ Lower lubricant consumptionNo under- or over-lubrication of components ■ Less wear■ Less machine downtime■ Increased machine performanceSealed, dustproof and waterproof system ■ No more confusion of lubricants ■ Reduced risk of contamination■ No contamination of lubrication pointsCompliance with international standards ■ TÜV-tested and Ex certified in all zones ■ Improved workplace safety■ No environmental impact thanks to recycling and disposal according to regulationsContinuous lubricant delivery with simalube effectively prevents insufficient or over-lubrication that often occurs with manual lubrication.Up to 30 percent lower costs:■ Time-saving and greater safety at work thanks to fewer maintenance intervals■ Longer machine service life and less unplanned down-timesimalube – the automatic single-point lubricatorAvailable in 5 sizes, simalube supplies various lubrication points with lubricant around the clock.Day in, day out – for up to one year.simalube –the lubrication expertMore technical information and user manual can be downloaded at /en/simalubeTOM'sTIPReliability■ Lubrication points are continuously supplied with lubricant ■ No lubrication point is missed■ Easy monitoring of the dispensing process thanks to the transparent housingEnvironmental sustainability■ simalube can be refilled up to 3 times ■ Easy disposal at end of dispensing cycle■ simalube lubricators do not contain toxic substancesFlexibility■ simalube is available in 5 sizes: 15, 30, 60, 125 and 250 ml ■ Freely selectable dispensing cycle of 1 to 12 months ■ Dispensing cycle can be modified anytime■ simalube is available filled or empty for self-fillingUnlimited range of uses (see pages 10/11)To determine the size and time setting, use our free«Calculation Pro» program at /en/calproProductAutomatic long-term grease and o il lubricator Power generation Hydrogen gas producing drycell Working pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature – 20 °C to +55 °C ambient temperature(Grease consistency changes with temperature)Storage temperatureRecommended at 20 °C ±5 °C Lubricator volume 30 ml 60 ml 125 ml 250 ml Weight full ~82 g ~115 g ~190 g ~335 g Weight empty ~55 g~60 g~75 g~111 gRefill The 15–250 ml simalubes are r efillable.CertificationsComponents Specifications43 m m (1.7 i n )sima lube 3062 m m (2.4 i n )sima lube 60100 m m (3.9 i n )sima lube 12514 m m (0.55 i n )14 m m (0.55 i n )14 m m (0.55 i n )14 m m (0.55 i n )193 m m (7.6 i n )sima lube 250DrivePistonØ 52 mm Ø 52 mmØ 52 mm Ø 52 mmG 1/4"G 1/4"G 1/4"G 1/4"6simalube 15 mlProduct Automatic, long-term grease andoil lubricatorPower generation Hydrogen gas producing drycellWorking pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature – 20 °C to +55 °C ambient temperature (Grease consistency changes with temperature)Storage temperature Recommended at 20 °C ±5 °C Lubricator volume 15 mlWeight full/empty ~36 g / ~22.5 gCertificationsDimensionsSpecificationsThe smallest automatic lubricatorIn confined spaces, the 15 ml simalube offers the perfect solution. With its compact size, it is unique on the global market as the smal-lest automatic lubricator. It functions the same as the larger simalube lubricators and offers the same advantages.Ø 22 mm75 m m (2.95 in)■ Space-saving thanks to compact size ■Robust aluminium enclosure■ Same refill, installation and function as other simalube lubricators■ Alternative to the simalube multipoint when less than 5 lubrication points are needed (see page 7)14 m m (0.55 i n )G 1/4"7simalube multipointProduct Automatic, multi-point, long-term lubricatorsfor grease and oilPower generation Hydrogen gas producing drycell Working pressure Max. 5 barAdjustment Stepless 1–12 months(for standard conditions)Operating temperature –20 °C to +55 °C ambient temperature (grease consistency changes with temperature)Storage temperature Recommended at 20 °C ±5 °C Lubricator volume 5×8 mlWeight full/empty ~147 g / ~120 gCertificationsDimensionsSpecificationsAutomatic multi-point lubricatorThe simalube multipoint simultanously supplies 5 lubrication points for up to one year in the same reliable way as the other proven sima-lube lubricators. Thanks to the snap-on connector, simalube multipoint can be replaced easily and quickly when empty.■ 5×8 ml lubricant volume■ Allows very low lubricant delivery over a long period of time■ Snap-on connector for multipoint ■ Quick couplings for connecting hoses ■ Ideally suited for lubrication of linear guidesØ 52 mm (2.05 in)16.5 m m (0.65 i n )105 m m (4.13 i n )simalube IMPULSEPressure booster up to 10 barThe simalube IMPULSE ensures reliable lubrication in situations with high counter-pressure and long lubrication lines. With the automatic simalube lubricators, this pressure booster pumps greases and oils at up to 10 bar and 0.5 ml per impulse to the targeted lubrication point.The LED display of the intelligent pressure booster provides information continuously about the current operating condition, and flashes green when the device is functio-ning correctly.More technical information and a video for simalube IMPULSE can be found at /en/impulseTOM'sTIPProcure new battery pack and yourself ...250125s i m a l u b e 6075 m m (2.95 i n )10simalube applicationsThe spindles of a lifting station for railway wagons and locomoti-ves are lubricated with 125 ml simalube over 12 months.Two 250 ml simalube lubricators with brushes lubricate and clean the chain drive of a drum washing machine.The drive chain of a transport belt, which allows rolls to cool, is cleaned with special blue brushes and lubricated with 2 simalube SL18 in 30 and 60 ml sizes.125 ml simalube lubricators lubricate the rotating assembly of acrane.LIFTING DEVICESFOOD INDUSTRYGRAVEL AND CONCRETE PLANTS CRANESA simalube multipoint can lubricate 5 linear guides of a cutting and paper stacking machine in a printing house.The simalube IMPULSE with a 125 ml lubricator is used in gravel plants. The IMPULSE pushes the lubricant with a pressure of 10bar through a 4-metre lubrication line.A 125 ml simalube lubricates the pedestal bearing of a conveyor 60 ml lubricators on the electric motor and the drive shaft ensurecontinuous lubrication of a centrifugal pump.The 125 ml simalube maintains the guide rails of elevators andprevents dry friction. The system is attached directly to the cabin roof.15 ml simalube lubricators with brushes constantly supply the rackMany other applications can be found at /en/simalube-applicationsTOM'sTIPGRAVEL AND CONCRETE PLANTS PRINTING INDUSTRY RECYCLING ELEVATORS AND ESCALATORSWATER TREATMENT/SEWAGE TREATMENT PLANTSMACHINERY AND PLANT ENGINEERING(EP)Datasheets are available for all greases and oils at /en/lubricantsTOM'sTIPsimalube standard lubricants and accessories13290.1045290.1046290.2037-S 290.2038-SMounting support with pro-tective cover for simalubeChain lubrication with round brush and two clampsChain lubrication with bra-cket, universally adjustableMounting bracketChain lubrication with clampLubrication of elevator gui-des or wire ropesRound brush with 90° connection + recommended • possible – not recommendedApplication examplesThe simalube can be easily installed anywhere and in any position with these accessories.290.2000290.2002290.2004290.2039290.2042290.2034290.2013290.2010290.2014290.2080290.2082290.2083290.2084290.1060290.2082290.2083290.2084290.2035290.2036290.2037290.2038290.2010290.2010290.2041290.1005290.2800290.2081290.2085290.2000290.2002290.2004290.2080290.1060290.2035290.2036290.2037290.2038290.1045290.1046Safety accessories 14Installation accessoriessimalube multipoint installation componentssimalube IMPULSE accessories15simatec agStadthof 2, CH-3380 Wangen a. Aare Tel.: +41 (0)32 636 50 00Fax: +41 (0)32 636 50 19*******************simatec – innovative solutions that deliver outstanding customer benefitsMaintenance products by simatec – industrial technologysimatec is an international, Swiss family enterprise. Since its founding in 1983, this motivated team has been developing, ma-nufacturing and marketing innovative pro-ducts for the maintenance of rolling bearings under the brand names of simalube, sima-therm and simatool.The direct customer benefits are always at the forefront. Using newly developed tech-nologies, simatec simplifies complex pro-cesses and reduces routine maintenance for tens of thousands of machines around the globe.Select trading partners sell simatec main-tenance products around the world. They provide professional service and individu-al, expert advice.LubricatorsThe simalube lubricator provides auto-matic lubrication over a period of one month to a year and can be adjusted in an infinitely variable manner. simalube supplies every lubricating point with the ideal amount of lubricant – be it oil or grease – so that subsequent manual lub-rication is no longer needed and mainte-nance costs are reduced in the long term.Induction Heaterssimatherm induction heaters heat circular metal parts, such as roller bearings, in a very short amount of time, so they can be installed quickly and efficiently. The inductive heating of metallic workpieces makes sense from both an economical and ecological perspective. simatec is the world’s leading manufacturer of these ty-pes of heaters.ToolsThe simatool toolkits enable the fast instal-lation and removal of roller bearings and seals. They are used all over the world in machine and maintenance workshops within all industries.simalube video1735/610.9201。
Perma自动注油器的型号和规格
16 469 348
162 469 387
SO70
食品级油(NSF H1)
160 470 385
16 470 348
162 470 387
驱动装置
STARVario系列驱动装置
21 002 381
STAR Control系列驱动装置
21 003 383
电池
STARVario电池
162 010 387
SO14
高性能油
160 414 385
16 414 348
162 414 387
SO32
通用油
160 432 385
16 432 348
162 432 387
SO64
生物分解油(低粘度)
160 464 385
16 464 348
162 464 387
SO69
生物分解油(高粘度)
-40至120
1/2
230
稀油类:
SO14
高性能油
DIN CLPE320
合成油
-20至250
320
SO32
通用油
DIN CLP100
矿物油
-10至100
100
SO64
生物分解油 (低粘度)
DIN CLPE100
合成油
-25至160
100
SO69
生物分解油 (高粘度)
DIN CLPE460
合成油
-20至160
SF03
高温型油脂220℃
01 003 001
06 003 137
-
SF04
高性能型油脂
01 004 001
06 004 137
(整理)Perma CLASSIC自动润滑器.
Perma CLASSIC系列材料:金属外壳机械驱动:电化反应出油期:1, 3, 6或12个月(在+20 °C / 68 °F下的 SF01)容量:120 cc出油压力:最大 4 bar / 58 PSI环境温度:0 °C / 32 °F 至+40 °C /104 °F应用范围:滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.黄色环:1个月绿色环:3个月红色环:6个月灰色环:12个月Perma CLASSIC系列产品的工作原理和使用方法Classic 系列专用将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
拧入反应环和挤出润滑油或脂之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
具体请参考下表。
不同型号的加油器所装润滑油或润滑脂的类型是不同的，SFxx（xx是数字，下同）代表加油器装的是不同的润滑脂，SOxx代表不同的润滑油，Gxxx或Sxxx代表客户特殊订制的加油器。
每只加油器底部的金属部分都会用钢印标出这只加油器的型号。
客户初次使用perma加油器前，我们会给您详尽的指导。
如果客户已经在使用perma 加油器，需要购买备件时，请提供您要的加油器的型号（如SF01）和规格（如红色反应环）这两种资料。
Perma Classic 系列产品的出油期注:以上数据为Perma-tec公司在实验室条件下得出的结果，只作选择出油期的一般参考。
实际的出油时间会受到很多因数的影响，例如：加油器所装的油品型号，加油点的背压和连接方式等。
manual pro(PERMA自动注油机)
perma PRO perma PRO Operating InstructionsPRO 250 / 500This operating manual is valid for the lubricator perma PRO with PRO LC-units 250 cc and 500 cc.©2003 perma-tec GmbH & Co. KGWithout the specific approval of perma-tec GmbH & Co. KG no part of this documentation can be copied or made available to third parties.We have taken great care when compiling all the details contained in this documentation. However, we cannot rule out discrepancies and we reserve the right to make technical changes to the product without giving advance notice.We do not assume any judicial responsibility or liability for damages which may ensue as a result.We will include any necessary changes in the next edition.Compiled and printed: 18 / 11 / 2005 ©K o n z e p t i o n & G e s t a l t u n g A r b e i t s s i c h e r h e i t u n d D o k u m e n t a t i o n A R A , 4 8 1 6 7 M ün s t e r , w w w . a r a -m u e n s t e r . d eLubrication System perma PROQuick Reference Guide for the Lubrication Systemperma PROOn this page you will find some important information for quick and easy operation and setting of the perma PRO. Before the first installation of the perma PRO, and whenever you need detailed instructions, you should read the complete Operating Manual which contains information that must be observed. Make sure to follow the instructions given in the chapter “Safety Notes”.♦ Insert a new battery set into the battery compartment (follow directions of the arrows).♦ On the assembly plate, insert the contact pin in the correct slot for the PRO LC-unit that youintend to use (250 or 500).♦ Place the PRO LC-unit inside the cover and remove the plug of the PRO LC-unit. ♦ Push the PRO LC-unit into the cover until lubricant comes out of the opening. ♦ If necessary, mount the drive unit onto the mounting device and attach it with thethree pre-drilled holes. ♦ Place the PRO LC-unit with its cover on the drive-unit. Make sure that the catch locks and thatthe teeth of PRO LC-unit and drive unit interlock.♦ Turn the cover clockwise until the bayonet catch locks.♦ Hold down the ON/OFF/SELECT button until the …Remaining Volume“ appears in thedisplay and the green LED starts blinking.♦ Refer to the manufacturer’s guidelines about the lubrication point that you want to lubricate,in order to determine the required lubricant amount in cc per one hundred operating hours. ♦ Refer to chart 3 (chapter 6.7) and find your required lubrication amount. Based on that, thechart will show you the required PRO LC-unit size, the setting of the discharge period, and the setting mode.♦ You may also refer to our perma Select program which can be downloaded from our webpage free of charge. It helps you in selecting the correct settings.♦ Keep the MODE/SAVE button pressed until you have reached the Configuration Menu. ♦ Push the MODE/SAVE button as many times as it takes to reach the desired setting(Days, Weeks or Months).♦ When the display shows the correct setting mode, push the ON/OFF/SELECT buttonas many times as it takes to reach the desired discharge period.♦ Keep the MODE/SAVE button pressed until the display shows the …remaining volume“.♦ Keep the ON/OFF/SELECT button pressed until the display shows ("–– ") .Protection coverWith bayonet catch for quick opening/closing.PRO LC – Unit(Lubrication Canister) Cartridge, piston, spindle filled with lubricant.Red LEDindication.TypeProduct type and size of PRO LC-unit.ContentDescription of the contained lubricant and the filling date.DisplayInforms about operating conditions, malfunctions, settings, and thelubricant volume left in the PRO LC-unit..Push Button: ON/OFF/SELECTUsed to turn the unit on and off, and also to gradually increase the discharge period.(Jumper) To set the size Battery – Set Assembly of the perma PRO // Exchange of PRO LC-unit (refer to chapters 4 and 7)Starting the perma PRO (refer to chapter 6.5)Determine Discharge Period (refer to chapter 6.7)Setting the Discharge Period (refer to chapter 6.8)Save Settings (refer to chapter 6.8)Stopping the perma PRO (refer to chapter. 6.6)Table of ContentsThe lubrication system perma PRO 1Quick reference guide 2Content31. Various41.1 Deliveries 1.2 Storage 1.3 Markings 1.4 Intended Usage 1.5 Legal Requirements2. Safety Instructions62.1 Persons responsible for safety 2.2 General Safety Instructions 2.3 Safety Information for perma PRO3. Technical Data73.1 Design of the perma PRO Lubricator4.Mounting and Assembly of the Lubrication System 94.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting 4.2 Assembly of the Lubricator5.Display and Control Elements of the Lubrication System 125.1 Display Elements 5.2 Function Indication on the Display 5.3 Function Indication via the LEDs 5.4 Control Buttons6. Operation and Control 136.1 Preparations 6.2 Prior to Operation 6.3 Setting into Operation 6.4 During Operation 6.5 Switching the Lubrication System On 6.6 Switching the Lubrication System Off 6.7 Determining the Discharge Period 6.8 Setting the Discharge Period 6.9 Calculation of the Remaining Discharge Period7.Replacement of the PRO LC-Unit 197.1 Setting the Volume of the PRO LC-Unit 7.2 How to Replace the PRO LC-Unit8. Trouble Shooting 218.1 Error Messages on the Display 8.2 Trouble Shooting Guide9.Accessories and Spare Parts2210. Disposal2411. Service24perma-tecGmbH & Co. KGInternet: e-mail: info@1. VariousAbout this Operating Manual♦ This operating manual is intended for the safe operation of the perma PRO automatic lubricator.It contains safety instructions which must be adhered to.♦ Everyone who works on or with the lubricator must have access to this operating manual during theirshift. They must also pay attention to all relevant instructions and notices.♦ The operating manual must always be kept complete and in easy to read condition.Terms Used♦ Lubricator perma PROIn the following text, the “lubricator“ will either be called “lubricator“ or by its name “perma PRO“.♦ Lubrication CanisterIn the following text, the “Lubrication Canister“ will be called PRO LC-unit. The user can order the PRO LC-unit with different lubricants and in size 250 cc and 500 cc.Usage of Safety InstructionsAll safety instructions in this operating manual are standardized.Danger SignsThis sign warns you of any danger to people’s health or to subjects.This sign alerts you to application tips which will help you in doing certain tasks quicker and safer.1.1 Delivery / Content♦ perma PRO will be delivered according to customer specifications in regards to type of grease and sizeof PRO LC-unit.The user must only assemble it and adjust the desired settings.♦Mounting device and screws included.♦ Operating instructions and EC Conformity Declaration included.Upon delivery, make sure to check if the delivered goods correspond to your order. perma-tec GmbH & Co. KG will not accept liability for subsequent claims of any shortcomings. ♦ Please immediately forward any claims:of noticeable transport damage: directly to the forwarder.of noticeable faults, shortcomings or defects: directly to your perma distributor.1.2 StorageWhen the lubricators are not immediately installed, you must ensure appropriate storage conditions in dry, dust free places with a temperature of +20°C ±5° C (+68°F ±9°F).Please make sure that the cover disc (2) with plug (3) on PRO / PRO C drive units (1) is never removed for a longer period since this will cause the internal support battery to empty prematurely.Remove the cover disc only right before you intend to use the lubricator.Extended storage periods without cover disc/plug or without an PRO LC unit should be avoided.12.Conformity Declaration for perma PROEC – Conformity DeclarationAccording to the Machinery Directive 98/37/EC and according to EMV (Electromagnetic Compatibility) – Directive 89/336/EWG.The manufacturerperma-tec GmbH & Co. KG Hammelburger Straße 21D – 97717 Euerdorfhereby declares that the product as described in the given statement conforms to the regulationsappertaining to the directives referred to above, including any amendments thereto which are in force at the time of the declaration.Product description: Automatic lubricator Product name: Lubricator perma PROType: perma PRO 250 and perma PRO 500The following harmonised standards were applied:EN 292 – 1: 1991 Safety of machinery – basic concepts, general terms of reference as regards design and construction– Section 1: Basic Terminology, MethodologyEN 292 – 2:1991Safety of machinery – basic concepts, general terms of reference as regards design and construction– Section 2: Technical terms of reference and specificationsEN 60204 – 1:1998 Machinery’s electrical equipmentEuerdorf, 09 December 2002perma-tec GmbH & Co. KGPeter Mayr, Managing Director Dr. Michael Weigand, Technical ManagementThis declaration certifies conformity to the directives referred to but it is not a warranty of qualities. The safety instructions of the operating manual are to be observed.(3(2)10. DisposalHelp us in protecting the environment and saving resources by recycling valuable raw material. Please follow your local waste disposal regulations.11.Service♦ Please contact your local supplier for availability and cost of the following:Returning of the empty lubricator for environmentally safe recycling or disposal.or:exchange of battery set. exchange of PRO LC-unit.setting the desired discharge period.1.3 Markings♦ The lubricator perma PRO is clearly marked with a label on the drive system and a label on the PROLC-unit.♦ CE mark on the drive unit and the PRO LC-unit.♦ Manufacturer:perma-tec GmbH & Co. KG Hammelburger Straße 21 D – 97717 EuerdorfInternet: e–mail: info@1.4 Intended UsageThe lubricator perma PRO♦ Immediately supplies all lubrication points with lubricant, at a pressure build-up of max. 25 bar (360psi.), permanently, precisely and independent of temperature.♦ Can be used for all lubrication points of sliding- and roller bearings, drive- and transport chains,sliding guideways, open gears and seals.♦ Should only be connected to/used with original lubrication tubes from perma-tec GmbH & Co. KG. ♦ Is intended for use on machinery and equipment.♦ Is only to be used for the ordered purpose and purposes confirmed by perma-tec. ♦ Is only to be used for operating conditions recommended in this operating manual. ♦ Is only to be used with settings and variations recommended in this operating manual.Any other usage, setting, addition, and variation is considered to be inappropriate!1.5 Legal RequirementsLiability♦ The information, data and tips stated in this operating manual were up-to-data as of the printing date.No claims for already delivered lubricators perma PRO can be made based on the information, pictures and descriptions♦ perma-tec GmbH & Co. KG can not be held liable for damages and malfunctions caused by:inappropriate usage;unauthorized alterations to the drive system or the PRO LC-unit; inappropriate operations on or with the lubricator; incorrect operation and settings of the lubricator; incorrect settings of time and size of the lubricator; ignoring the operating manual.Warranty♦ Warranty terms and conditions: see terms and conditions of sale and delivery appertaining to perma-tec GmbH & Co. KG.♦ Lodge any warranty claims with your local supplier immediately after the defect or error has beenidentified.♦ The warranty expires in all instances where no liability claims can be enforced.2.Safety Instructions2.1Persons responsible for safety♦ The operator or his safety officer must warrant,that all the relevant regulations, instructions and laws are adhered to; that only qualified personnel will work with and on the lubricator;that unauthorized personnel are not allowed to work with and on the lubricator;that the safety regulations are adhered to when mounting the lubricator or during maintenance.2.2 General Safety Instructions♦ We are not laying claim to completeness in regards to these safety instructions. Please contact perma-tec Customer Service if you have any questions or problems.♦ At the time of delivery the lubricator is in line with state-of-the-art technology and in principle isconsidered to be safe to operate.♦ Dangers emanate from the lubricator for persons, the lubricator itself and for other material assets of theoperator if:unqualified personnel operates the lubricator;the lubricator is used inappropriately and for operations that it was not intended to be used for; the lubricator setting / variation is incorrect;the lubricator is opened by force while in operation;the lubricator is not mounted with the perma mounting device;the tube connection to the lubrication point was not carried out and attached correctly; ♦ Operate the lubricator only when it is in perfect condition.♦ Retrofitting, changing, or reconstructing the lubricator is prohibited. perma-tec must be consulted first. ♦ Only original tube connections and connectors from perma-tec can be used on or with the lubricationsystem since these will withhold high pressures of up to 25 bar (360psi).♦ Ambient media, especially chemically aggressive substances, can attack seals and plastic.2.3 Safety information for perma PRO Safety during Installation and Maintenance♦ Ensure that all workstations and traffic routes are clean and safe!♦ Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenancework is carried out in places where danger of falling exists.♦ Ensure that the relevant safety and operating instructions are observed when the lubricators are installedor serviced on machines or in factories (i.e. to Stop the machine).Safety When Handling the PRO LC-Unit♦ Avoid contact of lubricant with eyes, skin, and clothing! ♦ Avoid swallowing of lubricant!♦ Prevent lubricant from getting into soil or sewer system! ♦ Observe safety data sheets of lubricants!♦ Lubricant on traffic ways will increase the danger of slipping! Therefore, immediately clean lubricant fromfloors with special cleaner.♦ Only use original PRO LC-units from perma-tec!Safety when Handling Batteries!♦ Avoid contact of battery substances with eyes, skin and clothing! ♦ Avoid swallowing any leaking battery substances! ♦ Observe safety data sheets for batteries!♦Do not expose batteries to extreme heat and do not throw into open fire!♦ Do not recharge batteries!♦ Ensure that regulations for waste disposal of batteries are observed! ♦ Only use original battery sets from perma-tec!Table 5 bSpare partsPart No. Illustrationperma PRO mounting device27.008.007400 g grease cartridge for pre-lubrication with grease press filled with SF 04400 g grease cartridge for pre-lubrication with grease press filled with other lubricants on requeston requestStraight connecting piece G 1/8 for lubricant tubes27.008.010Angle G 1/8 for connecting a lubricant tube27.008.011Special lubricant tube with different lengths27.008.009Reducer G 3/8 – G 1/4on requestCD ROM with SELECT software (calculation of the lubricant amount), lubrication and maintenance schedule and operating instructions as PDF fileon request9.Accessories and Spare PartsDue to the high pressure of up to 25 bar, you should only use genuine spare parts and accessories from perma-tec in order to ensure a reliable operation of the lubrication system. This especially applies to lubricant tubes.Spare parts and accessories must meet the technical requirements!This is always guaranteed with genuine spare parts and accessories from perma-tec.3. Technical DataTable 1Application area for out of specification range standard grease No warranty!The dashed standard grease- and dotted low temperature-lines show the maximum values allowed.If your application is out of the specification range shown in this diagram, please contact your local distributor. perma-tec cannot be held liable for these applications. Example:1. The application temperature is +5°C / +41°F. What is the maximum tube length allowed for standard grease?Correct Answer: 3m max. tube length for standard grease, 5m max. tube length for low temp. grease (arrow 1 meets the dashed line of the standard grease range at 3m)2. You want to use a 4m tube. Up to which temperature can the system be used?Correct Answer: +10°C/50°F with standard grease -5°C/23°F with low temp. grease (arrow 3 meets the -20°C-10°C 0°C 10°C 20°C 30°C 40°C50°C60°C 0°F20°F 40°F 60°F 80°F100°F 120°F140°FPRO 250 PRO 500 Volume of the PRO LC-unit 250 cc 500 cc Length (L) 210 mm 260 mm Diameter (D) 92 mm 92 mm Weight, empty1.30 kg 1.37 kg Weight, filled with SF04 1.53 kg 1.82 kg Discharge period1 day to 24 months1 day to 12 monthsDischarged volume per lubrication impulse 0.5 ccApplication temperature -20° C to +60 °C / -4°F to +140°FMaximum pressure build-up25 bar / 360 psiMaximum tube length (inner-Ø 5mm) 5 mLubricantsGreases up to rated consistency NLGI 2C ombination of these Maximum-Values can only be realized by temperatures of ≥20°C/ 68°F. At lower temperatures, the application is limited accordingto the diagram below.Power supply (0° C to +60 °C / +32°F to +140 °F)Battery set PRO B (3 V alkaline manganese, not rechargeable)Power supply, low temperature (-20°C to +60°C / -4°F to +140°F) Battery set PRO B PLUS (3 V lithium, not rechargeable)Connection thread G 3/8 outside – G1/8 insideProtection class IP 54D LFigure 1T e m p e r a t u r e i n °Ctube length in meterT e m p e r a t u r e i n °FSpare partsArt. No. IllustrationPRO LC-unit (250 cc) filled with special lubricant SF 04PRO LC-unit (250 cc) filled with other lubricants2220004608on requestPRO LC-unit (500 cc) filled with special lubricant SF 04PRO LC-unit (500 cc) filled with other lubricants2230004609on requestProtection cover 250 cc made of transparent plasticProtection cover 250 cc made of aluminium for applications with ester-containing lubricants22991010002299102001Protection cover 500 cc made of transparent plasticProtection cover 500 cc made of aluminium for applications with ester-containing lubricants 22991020002299102002Battery set B(0° C to +60° C / 32°F to 140°F)2299001606Battery set B PLUS(-20° C to +60° C / -4°F to +140°F)22990026073.1 Design of the perma PRO LubricatorLubricators are available as 250 cc and 500 cc versions and they can be supplied with the lubricant requested by the customer. They consist of (refer to figure 2): 8. TroubleShooting8.1 Error Messages on the DisplayPossible errors of the lubrication system are detected by the electronic control system andare indicated on the display. If an error is displayed, the system is switched off until the cause of the error has been eliminated and the error message has been acknowledged.Error messages are acknowledged and reset by pushing the ON/OFF/SELECT button.8.2 Trouble shooting guideIf there are malfunctions during the operation of the lubrication system, please check for possible causes using the following table (refer to table 4). If you have to deal with a malfunction that is not listed in the table below, please contact your local supplier for technical support.Every time that an error message is displayed, the red LED is also blinking.Table4Indicationof thedisplayError Possible cause Remedial measuresE I Lubricator has been switchedoffExcess motor current of thelubricator motor due to ablocked outletBattery set is emptyClear the blockage andacknowledge the fault bypushing and holding down theON/OFF/SELECT button.Insert a new battery set anduse a full PRO LC-unit.E4 Lubricator has been switchedoffDrive mechanism is defective. Exchange the drive unit.LC System does not detectthe PRO LC-unitSignal of the jumper is notfoundNo PRO LC-unit installedJumper has not been insertedcorrectly or is missingInstall an PRO LC-unit.Insert the jumper in thecorrect slot for the PRO LC-unit size that you intend touse.L o No power supplied to thesystem from the batteryNo battery inserted or batteryset emptyInsert a new battery set anduse a full PRO LC-unit.7.2 How to Replace the PRO LC-Unita) Turn the protection cover on the drive unit counter-clockwise and remove it.b) Remove the empty PRO LC-unit. The display indicates “LC“ and the red LED is blinking.c) Remove the used battery set from the drive unit. The display indicates “L O“.d) Insert the new battery set into the drive unit. Follow the directions of the arrows. The displayindicates “LC“ again.e) Remove the plug of the PRO LC-unit.f) Push the PRO LC-unit into the protection cover until lubricant comes out of the opening.(refer to figure 6, chapter 4).g) Place the new PRO LC-unit on the drive unit, turn it until the catch locks and the teeth of the PRO LC-unit and the drive unit interlock. The control system automatically recognizes the new PRO LC-unit.The display indicates "–– " if the perma PRO was switched off prior to the replacement of thePRO LC-unit. Or it indicates "99 % Vol.“ if the perma PRO was switched on before the replacement.You should only use completely full perma-tec PRO LC-units, in order to guarantee a trouble-freeoperation.h) The lubrication system continues to operate with the previous setting of the discharge period.i) If necessary, change the discharge period of the lubricator (refer to chapter 6.8).The discharging process automatically starts using the previous settings of the discharge period if the lubricator was switched on prior to the replacement of the PRO LC-unit.If the lubricator was previously switched off, the discharging process must be started by pushing the ON/OFF/SELECT button. (refer to figure 13, chapter 6.5) 4. Mounting and Assembly of the Lubrication System4.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting♦Attach the supplied mounting device to the drive unit using the two enclosed hex head bolts (M6 x 16) and the two washers.♦Screw the mounting device with the drive unit onto a support of your system.For the position of the bores of the three fixing screws (141.5 x 45) refer to figure 3 below. You haveto use at least three hexagon screws M6 x 25.♦Before you connect the outlet of the drive unit to the lubricant tube, you have to make sure that the lubrication points and the complete lubricant tube is pre-lubricated with the same lubricant that iscontained in the PRO LC-unit. For that, perma-tec offers a 400 g lubrication cartridge for manually-operated grease presses with the requested lubricant.♦Connect the lubricant tube (connection G 3/8 outside or G 1/8 inside) to the outlet of the drive unit and install the tube correctly between the outlet and the lubrication point. The lubricant tube must notbe longer than five meters.M ake sure that you assemble the connections and lubricant tubes correctly and tightly to avoid possible leakage.Figure32 hex head boltsM6 x 16, maximumtorque 3 Nm (suppliedfor attaching theperma PRO to themounting device)Hexagon screwsM6 x 25(for wall mounting)2 hexagon screwsM6 x 25(for wall mounting)4.2 Assembly of the Lubricatora)♦ Insert the battery set into the drive unit (according to the direction of the arrow on the label). ♦ Check the position of the jumper, which has to correspond to the size of the PRO LC-unit(refer to figure 4 and chapter 7.1).Figure 4b)♦ Place the PRO LC-unit inside the protection cover and remove the plug of the PRO LC-unit(refer to figure 5).7. Replacement of the PRO LC-UnitThe Following Must Always Be Taken into AccountIf the replacement of an empty PRO LC-unit becomes necessary, it will be indicated by a simultaneous blinking of the red and the green LED. Additionally, the display indicates that the PRO LC-unit is empty (refer to figure 21).Figure 21If you replace the PRO LC-unit, you also have to change the battery set. Otherwise, the correct operation of the lubricator cannot be guaranteed!If you replace the PRO LC-unit by an PRO LC-unit of a different size, a corresponding protection cover (refer to table 5a, chapter 9) must be used.After the installation of the new PRO LC-unit, the control system continues to operate using the previously valid setting of the discharge period.7.1Setting the Volume of the PRO LC-UnitYou have to set the size of the PRO LC-unit by inserting the contact pin (jumper) into the base plate ofFigure 22Since the drive unit and the control board must be protected against moisture, an exchange may only be carried out in dry conditions!Attention!If an PRO LC-unit has been removed from the lubricator and another PRO LC-unit has been installed, the control system always assumes that this PRO LC-unit is new and full. Therefore you should never use an PRO LC-unit if it is not completely full!Setting 250 ccSetting 500 ccCatchInterlocking teethJumperContact pin (jumper)Plugged-in jumper for size 250 ccJumperBattery setProtection cover PRO LC-unit PlugLow-Temperature Cut-Off of the Lubrication SystemThe temperature range from 0° C to -19° C ( 32°F to –2.2°F) is indicated by a blinking ice crystal symbol (refer to figure 20).In this temperature range the lubrication system perma PRO continues to operate without interruption. Please note, that in this temperature range an additional discharge is not possible!Figure 20 Display with a blinking ice crystal (in this example with 89 % Vol.)In order to protect the system from damage, the low-temperature cut-off of the lubrication system isautomatically carried out by the control system and the built-in temperature sensor.If the temperature reaches or falls below -20°C (-4°F), the lubricator is switched off by the low-temperaturecut-off and the ice crystal symbol is permanently indicated on the display. The remaining volume is stilldisplayed in % Vol.From this time onwards, the lubricant is no longer discharged. You have to take this fact intoaccount if your system continues to operate in order to prevent damages!As soon as the temperature rises and reaches -19° C (-2.2°F) or higher, the control systemswitches the lubrication system on again.The display shows the remaining volume and the blinking ice crystal symbol.All discharges (except additional discharges), accumulated during the shut-off, will be caught upwhen the system continues operation (at a max. of two additional discharges with every regulardischarge).6.9 Calculation of the Remaining Discharge PeriodPlease note, that in case of one or several additional discharges, the remaining discharge period of thelubrication system must be recalculated. This also applies in case of a cut-off of the lubrication systemdue to a long machine standstill (e.g. weekends or annual holidays) or in case of a low-temperaturecut-off carried out by the system if temperatures reach -20° C (-4°F).You should also note the result of your calculation of the remaining discharge period in your lubricationand maintenance schedule.Formula: R DP =100RV*SDPSDP: Set Discharge Period of the lubricator (days, weeks, months)RV: Remaining Volume (displayed in % Vol.)R DP: Remaining discharge period (days, weeks, months depending on SDP)Example of a Calculation of the Remaining Discharge PeriodThe perma PRO with a 250 cc PRO LC-unit was originally set to a discharge period (SDP) of eight months,since the lubrication point needs 4.3 cc lubricant /100 h. After two months, the perma PRO indicates aremaining volume (RV) of 75 % Vol. At this point, the lubricator is switched off for six weeks (e.g. machinestandstill). When it is switched on again, you would like to determine when the PRO LC-unit will be empty.R DP =100RV*SDP=10075*8=100600= 6This results in a remaining discharge period of six months. After these six months, the PRO LC-unit will beempty and must be replaced by a new one.c)♦Push the PRO LC-unit into the protection cover until lubricant comes out of the opening(refer to figure 6).Figure 6d)♦Place the PRO LC-unit with its protection cover on the drive-unit. Make sure that the catch locks andthat the teeth of the PRO LC-unit and the drive unit interlock (refer to figure 4 and figure 7).♦Turn the cover clockwise until the bayonet catch locks.F igure 7。
小保姆Simalube自动注油器
小保姆Simalube自动注油器小保姆Simalube自动注油器原装含有多用涂油脂，其型号是SL01，该注油器的容量大小一般是125ml和250ml的。
小保姆Simalube自动注油器的用途是给你的设备注入润滑剂，使得您的设备轴承、链条、齿轮、轨道等处减少磨损，提高工作效率。
Simalube SL01小保姆自动注油器会一天24小时，一年365天的照顾着你的设备。
小保姆Simalube自动注油器的特点：1、设定1~12个月内全自动、均匀、准时、准确地注入设备每天所需的润滑剂。
2、主动受控制式润滑管理，大量节省设备维修成本。
3、Simalube SL01小保姆自动注油器可避免溢出污染或断油之烦恼。
4、可保持润滑面持续新油供给。
5、干电池操作，不受外界因素影响。
6、Simalube SL01小保姆自动注油器可重复使用、环保，价格低廉。
7、Simalube SL01小保姆自动注油器按需要随时可停可续。
8、独特设计，防爆安全，安装灵活，简便，不受方向、位置限制。
9、Simalube SL01小保姆自动注油器可在水下安装。
下表是部分型号对应的润滑油类型润滑油型号空瓶SL00多用途油脂SL01多用途油脂+二硫化钼SL02多用途油脂+二硫化钼system24耐高温润滑油脂SL04液态润滑油SL06易分解油脂SL09食品工业油脂SL10链条润滑油脂SL14耐高温链条润滑油脂SL15食油SL18多用途，适合广泛温度油脂SL24气体产生器5008注：SKF 型号SYSTEM24 等同于SL02其它产品:1、轴承定量加脂机2、输送机托辊定量加脂机3、小保姆Simalube自动注油器4、轴承定量注油机5、Simalube SL01小保姆自动注油器6、电动油泵7、汽车轴承定量注脂机8、电动工具定量注脂机9、电钻定量注脂机10、汽车轴承定量加脂机11、汽车流水线自动注脂机12、汽车轮毂定量注脂机13、汽车盘毂总成自动加脂机14、铁路客车轴承定量注脂机15、铁路货车轴承三点式定量注脂机16、电机轴承定量注脂机17、Simalube SL01小保姆自动注油器18、小保姆Simalube自动注油器19、Simalube SL01小保姆自动注脂器20、小保姆注油器21、汽车轴承注脂机。
perma注油器使用手册
perma注油器使用手册摘要：1.引言2.产品概述3.使用前的准备工作4.操作步骤4.1 安装油嘴4.2 连接油管4.3 注入润滑油4.4 检查油量5.维护与保养6.安全注意事项7.总结正文：【引言】作为一款专业的润滑设备，perma 注油器广泛应用于各种机械设备的润滑工作。
本文将详细介绍perma 注油器的使用方法及注意事项。
【产品概述】perma 注油器是一种自动注油器，具有智能、高效、环保等特点。
它能够定时定量地向设备轴承、齿轮等润滑部位输送润滑油，从而降低设备磨损，延长使用寿命。
【使用前的准备工作】在开始使用perma 注油器之前，请确保设备已经安装好油嘴，并准备好相应的润滑油。
同时，请确保注油器及油嘴处无异物，以免影响润滑效果。
【操作步骤】【4.1 安装油嘴】将油嘴安装到需要润滑的部位，并确保油嘴与润滑部位紧密贴合。
【4.2 连接油管】将注油器的油管与油嘴连接，确保连接牢固。
【4.3 注入润滑油】打开注油器顶部油盖，倒入适量润滑油。
然后，将油盖拧紧，开始注油。
注油过程中，请勿让油嘴离开润滑部位。
【4.4 检查油量】注油完成后，请检查润滑部位是否达到合适油量。
如有需要，可适当调整注油量。
【维护与保养】在日常使用过程中，请定期检查油嘴及油管是否有损坏，并及时更换。
同时，请定期清洁注油器，确保其正常工作。
【安全注意事项】使用perma 注油器时，请确保设备处于关闭状态。
避免在高温、潮湿、易爆环境中使用。
如发现异常情况，请立即停止使用，并联系专业人员进行检查维修。
【总结】总之，正确使用perma 注油器，不仅可以提高设备润滑效果，还能降低设备维护成本。
希望本文能对您使用perma 注油器有所帮助。
帕尔萨自动注油器
帕尔萨自动注油器来自美国的高科技产品-帕尔萨自动注油器（Pulsarlube C电化学自动单点润滑器）。
单点润滑器是在生产过程中延长轴承生命的一种装置。
Pulsarlube C是电化学、自动化的单点润滑器新一代品种,它的设计能确保在工业领域广泛应用上可精确、可预见、新鲜的供应润滑油。
Pulsarlube C是在受压状态下,通过产生惰性氮气的控制反应，递送自身包含的(预包含的)润滑油。
靠金属/酸性反应,填充不同于传统气体的润滑器用可燃氢(氢气)。
Pulsarlube C使用了由微处理器控制的惰性氮气,这是广泛用于车辆的类似安全气囊的技术。
特点：内置微处理器精确/可靠的分配程控的逻辑电路操作简便可沉入水中高性能润滑器4级可变分配率说明：操作温度:- 4华氏度-140华氏度最大工作压力: 4.8atm滑脂容量:125cc/ 250 cc 防爆证明: Ex ia IIB T45种标准油脂( 多用途/ 耐用/ 高速/ 食品级/ 高温)应用：一般应用包括○危险或不宜进入的地方○受污染时○润滑器保养人员不够时敬请关注石家庄北方大正Pulsarlube和A TS(A TS Electro-Lube International Inc.)的系列产品1、Pulsarlube-美国自动注油器①Pulsarlube MSP自动注脂器(MSP125 MSP250 MSP500)②Pulsarlube MS 自动润滑器(MS125 MS250 MS500)③Pulsarlube EX 自动润滑泵(EX125 EX250)④Pulsarlube C 单点润滑器(KLT100 KLT200)⑤Pulsarlube OL500自动注油器⑥帕尔萨自动注脂器-M (KLT125 KLT250)⑦电化学自动单点润滑器-Pulsarlube C (KLT100 KLT200)⑧帕尔萨自动注油器ML500 (Pulsarlube ML500)⑨V ariable自动注脂器(KLT200C)⑩KLT1500自动注油器[弹簧式] (Pulsarlube S)2、A TS(A TS Electro-Lube International Inc.)-加拿大自动注油器①Micro-Luber自动注油器(60ml)②Mini-Luber迷你润滑杯(125ml)③Budget-Luber自动注脂器(250ml)④Jumbo-Luber自动润滑泵(475ml)⑤MD125电子自动注油器(125ml)⑥MD250电子自动注油器(250ml)⑦MD500自动加油泵(500ml)⑧ULT125电子自动润滑器⑨ULT250电动注油器⑩ULT500电动润滑泵。
自动润滑系统介绍
自动润滑系统优点：
集中控制，自动润滑。定时定量，节能省油。 减少磨损，延长寿命。省工省时，延期大修。
4
自动润滑系统
KFU2-B40润滑系统由
KFU2-B40型润滑泵（专 业名称变压电动齿轮
泵）、DKQ-10程序控制
器、QT86型加压式定量 分配器、主油管路、分
油管束、线束、压力传
感器及管接头附件等组 成
c.使电机持续工作2分钟多后，观察正常灯（黄灯）是否亮。
18
QT86分配器
19
QT86分配器
后桥标准管束
进油口
前桥方向机构管束
直拉杆（黄色）
前桥板簧
前桥方向机构
20
QT86分配器
高压分配阀（红色40） 每次0.4ml
ቤተ መጻሕፍቲ ባይዱ
低压分配阀（黄色20） 每次0.2ml
低压分配阀( 透明10） 每次0.1ml
技术参数:
卸荷 阀
时,加压式定量分配器即向各润滑 点排油。
工作电压12/24V；额定功率25W；工作压力4~8.5MPa; 单次最大供油量80ml，可连接最多达60个润滑点；油箱容积3L
13
DKQ-10程序控制器
14
DKQ-10程序控制器
◆故障自动报警 当系统出现电机故障、主管路漏油
或压力传感器损坏等情况，程控器
30
故障现象
故障原因 1、卸荷失灵、卸荷阀卡死
排除方法 检查卸荷阀、修复 检查主油管、修复
压力达到，电机停 转后分配器不出油 2、主管路某处被压扁或主 管路堵塞
1、压力开关损坏、接线连 系统压力正常控制 接处松动 器异常报警 2、控制器程序失灵
1、分配器内部被杂质卡死 个别润滑点不出油 2、底盘上原加入的黄油已 结硬块
FMEA在船舶主机润滑系统中的应用
１ 船 舶 主机 润 滑 系统 Ｆ Ａ 的 应 用 ＭＥ
故 障模 式 和 影 响 分 析 （ ａ ｕｅ Ｍｏｅ ａｄ Ｅ ｆ ｔ Ｆｉ ｒ ｌ ｄ ｎ ｆ ｃｓ ｅ Ａ ａｙｉ， Ｍ Ａ） 法是 通过 标准 表格 来进 行 分析 的 ， ｎｌ ｓＦ Ｅ 方 ｓ 用 于分 析 系统 中可 能 产 生 的 故 障模 式 及 对 系统 造 成
图 ２ 可 靠 性 框 图
Ｆｉ． Ｒｅｉ ｂｌｔ ｌ ｋ ｄ ａ ｒ ｍ ｇ２ ｌａ ｉｉｙ ｂｏｃ ｉ ｇ ａ
６
中 等 程度 影 响 ， 难 操 纵 ， 较 可在 几 小 时 内 修 复
较 低 影 响 ， 理 费用 低 ， 微 故 障 可在 短 时 间 内 修 复 修 轻
影 响极 低 ， 微 调 整 即 可 稍
摘 要 ： 应用故障模式及影响分析 方法 （ Ｍ Ａ 对 船舶 主机润 滑系统 出现故 障 的原 因和模 式进 行研究 和分 ＦＥ）
析 ， 算 出故 障 的 风 险 度 并 进 行 分 级 ， 据 结 果 提 出 提 高 其 可 靠 性 的措 施 。本 文 研 究 为 轮 机 人 员 有 效 地 对 船 舶 主 机 计 根 润滑系统进行维护 和管理提供帮助 。
图 １ 功 能框 图
Ｆ ｇ １ Ｆｕ ｃ ｉｎ ｂｌｃ ｉｇ ａ ｉ． ｎ ｔｏ ｏ ｋ ｄａ ｒ ｍ
８ ６
４
墨卜 ｌ Ｈ 壅 墨Ｈ翌 竺 Ｈ 兰 Ｈ 塑兰 笪
２
蠹பைடு நூலகம்
网
恒团
圃 ｌ 田
十字头 大 端 轴 承
、
表 ３ 故 障 影 响 度 评 价 标 准
gamma织机润滑手册
gamma织机润滑手册
Gamma织机是一种用于织造织物的设备，它需要定期进行润滑
以确保正常运行和延长使用寿命。
润滑手册通常包括以下内容：
1. 润滑剂的选择，润滑手册会详细说明适合Gamma织机的润滑
剂类型和规格，包括润滑油和润滑脂。
润滑剂的选择要符合机器零
部件的要求，以确保润滑效果和保护作用。
2. 润滑点和周期，手册会列出Gamma织机上需要润滑的关键部
位和润滑周期，包括轴承、齿轮、传动装置等部件的润滑点和润滑
频率。
这有助于维护人员按时按点进行润滑保养，减少磨损和故障
的发生。
3. 润滑方法，手册会描述润滑的具体方法，包括润滑剂的添加
方式、润滑剂的用量、润滑剂更换的步骤等。
这有助于操作人员正确、规范地进行润滑维护工作。
4. 润滑注意事项，手册会提供一些润滑的注意事项，包括禁止
使用不合适的润滑剂、避免过量或过少润滑、注意润滑剂的存储和
保养等。
这些注意事项有助于避免润滑不当导致的故障和安全隐患。
综上所述，Gamma织机的润滑手册是维护人员进行设备保养和维护的重要参考资料，它提供了润滑剂选择、润滑点和周期、润滑方法以及注意事项等方面的指导，有助于确保设备的正常运行和延长设备的使用寿命。
perma CLASSIC 润滑器说明书
perma CLASSICQuick Reference Pocket GuideActivator – Screws into the top of the lubricator .Rotate the eyelet until it shears off – do not push to the side. Electrolyte* – The electrolyte is contained withinthe elastic bladder . The activation pellet reacts with the electrolyte to produce gas. Refer to the product Safety Data Sheet for further details on contents. The SDS can be downloaded from .au Lubricant Piston – Gas accumulation buildspressure forcing the lubricant piston forward. The piston becomes visible when it reaches the clear plastic end cone.End Cone – Flexible and transparent.*The electrolyte does not contain potassium hydroxide.A AB BCCDDDifferent rates are achieved by selecting from a range of colour coded activators. There are 4 types: 1 (yellow), 3 (green), 6 (red) and 12 (grey). A Type 1 activator will dispense the lubricator contents over a 1 month period when the average ambient temperature is 20˚C, Type 3 dispenses in 3 months and so on.** D ispensing rates are based on an average ambient temperature of 20ºC. Higher average temperatures lead to faster dispensing and lower temperatures to slower dispensing. Grease type and resistance to grease flow presented by the lubrication point can alsoeffect dispensing rates.10mm (3/8”)minimum internal diameter1 Me t e r m a x t o t a l l in e l e n g t h3. Remote installationsDirect mount where safe to do so as this provides maximum grease pressure to the bearing. For remote mounting use lines which are no more than 1 meter long with an internal diameter of 10mm (3/8”). Smaller diameter lines increase resistance to grease flow.Always prime grease lines and pre-grease bearings. Minimise small diameter restrictions and ensure that the bearing will receive grease freely.K1CHS100K2CHG1. A lways ensure that newly installed bearings are correctly pre-packedprior to fitting lubricator .2. P re-grease bearings using a grease gun to ensure that the point canreceive grease freely.3. Select the activator type to suit the application.4. D ecide whether to direct or remote mount depending on access andsafety implications. Do not exceed the recommended line dimensions.5. A ctivate the lubricator:6. W rite the date of installation on the lubricator.7. Screw the lubricator into the grease port by hand.C.OKA C K !Check that the activationpellet is in place.Rotate the activator until the eyelet for the rattleCorrect installation is essential to lubricator operation.Different bearing configurations have different greasingrequirements. The examples here demonstrate the importance of preventing the ingress of solid contaminants and water .For sites where contamination levels are high it is common to apply grease directly to taconite or labyrinth seals, in addition to the bearing. This provides a positive purge of grease to preventthe entry of contaminants.Labyrinth seal purging on a small slurry pumpTaconite sealpurging and bearing relubrication on a plummer block bearingFor the quick installation of perma CLASSIC lubricators a compactbracket is combined with a 30mm beam clamp. The bracket and clamparrangement is also available in a range of pre-assembled kits.CBEFAGHD Example of Kit Assembly – K130S50For the cage mounting of perma CLASSIC lubricators a compact cage mount bracket is available. The cage mount bracket is also available in a range of pre-assembled kits.Example of Kit Assembly – K1CHS75C DBAThe range of perma CLASSIC installation kits for multiple points are summarised in the table below.Example of Kit Assembly – K230GCB EFAGDH*BC30 = 30mm beam clamp **BC65 = 65mm beam clampThe selection of correct grease lines and fittings is critical to good quality lubricator installations. Perma recommends grease lines with 3/8” internal diameter .Pre-assembled grease lines are available to reduce installation time and ensure correct line selection. Lines are available empty or pre-filled with grease. For filled lines the grease type is denoted by a 6 digit code, shown here as PSFXXX.The information provided in this Quick Reference guide is of a general nature only. Potential users of perma FLEX should seek advice tailored to their particular circumstances by contacting HTL perma Australia. Further information about the perma FLEX is available from .au and In particular the following documents are available for download:• Safety Data Sheet• Multi-language Operators Guide12. Further InformationThe information provided in this document is of a general nature only. Potential users of perma Automatic Lubricators should seek advice tailored to their particular circumstances and, for this purpose, are welcome to contact HTL Perma Australia Pty Ltd on the contact number provided. HTL Perma Australia Pty Ltd is not liable for any costs, losses ordamages, whether direct or indirect, arising from any reliance upon this document. Details relating to product designs and specifications may be subject change without prior notice.* “XXX” is replaced by a unique 3-digit code for each grease type.HTL perma Australia Pty Ltd 150 Highbury Road BURWOOD VIC 3125 AUSTRALIAtechnical @.au .au。
Perma CLASSIC自动润滑器9页word
Perma CLASSIC系列材料:金属外壳机械驱动:电化反应出油期:1, 3, 6或12个月(在+20 °C / 68 °F下的 SF01)容量:120 cc出油压力:最大 4 bar / 58 PSI环境温度:0 °C / 32 °F 至+40 °C / 104 °F应用范围:滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.黄色环:1个月绿色环:3个月红色环:6个月灰色环:12个月Perma CLASSIC系列产品的工作原理和使用方法Classic 系列专用将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
拧入反应环和挤出润滑油或脂之间的滞后时间，会因使用不同型号的加油器和不同颜色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色-1个月，绿色-3个月，红色-6个月，灰色-12个月。
具体请参考下表。
不同型号的加油器所装润滑油或润滑脂的类型是不同的，SFxx（xx是数字，下同）代表加油器装的是不同的润滑脂，SOxx代表不同的润滑油，Gxxx或Sxxx代表客户特殊订制的加油器。
每只加油器底部的金属部分都会用钢印标出这只加油器的型号。
客户初次使用perma加油器前，我们会给您详尽的指导。
如果客户已经在使用perma 加油器，需要购买备件时，请提供您要的加油器的型号（如SF01）和规格（如红色反应环）这两种资料。
Perma Classic 系列产品的出油期注:以上数据为Perma-tec公司在实验室条件下得出的结果，只作选择出油期的一般参考。
实际的出油时间会受到很多因数的影响，例如：加油器所装的油品型号，加油点的背压和连接方式等。
德国Perma自动润滑装置说明
德国Perma自动加脂(油)器，可以自动地，定量地给所有润滑点加注油或油脂。
其中Star Vario系列自动加脂(油)器，由电池供电，电机驱动，指示灯指示工作状态。
有三种不同容量的油杯（S60-60毫升，M120-120毫升和L250-250毫升）可供选择配套使用。
可自行设定出油量和出油期，使用灵活方便，出油量精确可靠，特别适合对润滑要求特别高的机械设备使用材料: 透明塑料外壳机械驱动: 可重复使用的机电驱动装置,带齿轮电机和可更换电池组出油期: 1, 3, 6 或 12 个月, 可自行设定容量: 油杯 60 / 120 / 250 cc出油压力: 最大 5 bar / 75psi环境温度: -10 °C / 14 °F 至+50 °C / 122 °F应用范围: 滚动和滑动轴承, 链条, 开放式齿轮, 导轨等.特别适用于需要高出油压力和快速反应建压出油, 以及环境温度高和变化的环境.特征: 油杯 (润滑油筒) 可就地更换,耐腐蚀,电驱动装置可重复使用. 带保护盖, 可以防水和防尘等...STAR VARIO系列加油器分三部分：驱动装置,电池和油杯。
驱动装置由带开关的后端盖，控制电路板（带红/绿指示灯），电池组，驱动电机，减速装制和螺杆接头等组成；油杯由塑料外壳，活塞，螺杆和润滑油/脂组成。
打开开关，电机定时转动，带动螺杆转动，螺杆带动活塞向前运动，将油或脂压出油杯。
使用时将驱动装置和油杯拧接在一起，打开后端盖，装入电池组（注意箭头标志朝向加油器）。
在电路板上有两组微型拨动开关用于设定出油期和选择配用油杯的规格（详见下表1），设定好出油期后盖上端盖，将整个加油器拧入加油咀上。
将端盖上的开关拧到ON的位置，红色指示灯亮，同时听到电机的嘀哒响声，表明加油器已经开始正常工作。
绿灯闪亮（每15秒），系统正常；红灯闪亮（每8秒），系统错误；绿/红灯闪亮（每3秒），油杯用完，需要更换新的油杯和电池；红灯亮，正常出油。
自动加油系统功能概述
3/6
Copyright@2008 CPM Company
CPM/无锡
2.控制说明 控制电机的工作时间和停机时间，并且显示电机运行时的状态。
a.运行时间：16 格 每格代表 2 分钟 0～16 格 b.停机时间：16 格 每格代表 30 分钟 0～16 格当 c.停机时间调至 0 格时，电机连续运转 d.当运行时间调至 0 格时运行，运行时间为 32 分钟 e. 运行时间或者停机时间调整后，系统按照新设定工作 f. 状态指示灯（使用双色指示灯）：
X16 X17 X18 X19
部件编号 Part No. 4683800 4618900 4652200 4687100 4687300 4572700 4687000 5783001 4687200 5776801 3912804 4506500 5773011 5727101 5730000A 1300030B 4668001 4627900 4540901 4535700
数量 Assy. Qty.
1 1 3 3 6 3 1 3 6 1 1 1 1 1 1 1 1 3 2 2
部件明细 Description Plug, Hex Head Hydraulic, 3/8”NPT Ring, Retaining Shaft, Φ40 Connector, Male, Φ8-1/8”BSP Swivel, Quadro Coupling, BSP 1/8” O—Ring，Φ40*4 Hose Shaft, Quadro Coupling, Φ40 Tube, Hydraulic, Φ8 Connector, Male, BSP 1/4” -Φ8 Fork, Swivel Retaining Screw, Hex Head Cap, M16×25 Washer, Flat M16 Mainshaft End Cap Mill Base Plate, Mounting Pump, Lubrication Autom Pump, Grease Gauge, Pressure 0-60 Bar,1/4” BSP Locker Washer, M8 Hex Head Cap Screw, M8*20
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PERMA自动润滑系统手册亚普汽车部件有限公司
一.公司使用的PERMA系列
CLASSIC 系列 PRO C系列二.公司使用地点
机械手移模机构
CLASSIC系列 PRO C系列
三.P ERMA自动润滑系统的优势
1.CLASSIC系列
相比手工加油更安全、更可靠、更省钱
可控制可持续的自动供油
在极小的间歇内注入微量的油脂
高污染的环境下可以持续供给轴承新鲜的润滑油
不需要外动力
四个不同的排油时间
透明的塑料端盖可以观察到油脂是否用完
可以用一根软管连接注油器到润滑点，最远1米
手工可以操作，无需工具
2.PRO C系列
注油时间由机器的控制系统控制
能独立供应2-6个加油点
直接与分配器相联接而没有压力损失
去掉分配器可以当作单点注油器使用
注油量可以调整到机器需求的注油量
在机器的停机时间，注油器处于等待状态，开机再次开始继续注油
通过PLC和注油器的LED信号显示来监视运行状态
25bar高压能保证长距离注油
3.与手工注油的比较
四. P ERMA 结构
CLASSIC 系列 PRO C 系
五. 工作原理
1.CLASSIC 系列
将塑料反应环拧入加油器，直到圆环被拧断，环内的金属球被压入电解液里并发生化学反应。
化学反应产生气体,气体越多,压力越大，使活塞产生向前运动，润滑脂/油就会连续不断地被挤出注入到加油嘴里。
当润滑油用完时，出口端的塑料盖会看到活塞的红色，表明加油器内的脂/油已用尽，应该及时更换新的加油器。
2.PRO C 系列
在驱动部分显示屏上设置释放周期等参数，通过连接电缆传送给分配器，驱动部分转动通过中间轴驱使油杯中的油受压，通过分配器均匀的分配到6根软管中，使润滑点均匀注油润滑。
（详细请参照同文件夹中的视频）
六. 油释放的时间
油杯
驱动部分
分配器
1．CLASSIC系列
拧入反应环和挤出润滑油之间的滞后时间，会因使用不同型号的加油器和不同颜
色的反应环而有所不同。
使用不同颜色的反应环，出油时间就不一样：黄色
-1个月，
绿色-3个月，红色-6个月，灰色-12个月。
黄色绿色红色灰色具体请参考下表
平均温度
P1黄色环P3绿色环P6红色环P12灰色环
出油期
（月）
滞后时间
（天）
出油期
（月）
滞后时间
（天）
出油期
（月）
滞后时间
（天）
出油期
（月）
滞后时间
（天）
0℃ 4 5 8 12 15 16 18 25 10℃ 2 3 5 4 8 8 18 10 20℃ 1 1 3 2 6 4 12 6 30℃0.8 <1 2 1 3 2 6 3 40℃0.6 <1 1 <1 2 1 3 1
2.PRO C系列
PRO C系列在出厂时，释放油脂时间自动设置为6个月。
如果你要更改释放油脂时间，你需要知道系统在工作100小时释放的油脂总量（cc）。
对照下表就可以决定PRO C的释放周期了。
每100小时油脂释放量
油杯250 500
设置模式
天周月天周月
设置点
释放周期
1 104.7 148.8 34.3 2083.3 297.6 68.5
2 520.8 74.4 17.1 1041.7 148.8 34.3
3 347.2 49.6 11.
4 694.4 99.2 22.8
4 260.4 37.2 8.6 520.8 74.4 17.1
5 208.3 29.8 6.9 416.7 59.5 13.7
6 173.6 24.8 5.
7 347.2 49.6 11.4
7 148.8 21.3 4.9 297.6 42.5 9.8
8 130.2 18.6 4.3 260.4 37.2 8.6
9 115.7 16.5 3.8 231.5 33.1 7.6
10 104.2 14.9 3.4 208.3 29.8 6.9
11 94.7 13.5 3.1 189.4 27.1 6.2
12 86.8 12.4 2.9 173.6 24.8 5.7
13 80.1 11.4 2.6 160.3 22.9 5.3
14 74.4 10.6 2.4 148.8 21.3 4.9
15 69.4 9.9 2.3 138.9 19.8 4.6
16 65.1 9.3 2.1 130.2 18.6 4.3
17 61.3 8.8 2.0 122.5 17.5 4.0
18 57.9 8.3 1.9 115.7 16.5 3.8
19 54.8 7.8 1.8 109.6 15.7 3.6
20 52.1 7.4 1.7 104.2 14.9 3.4
21 49.6 7.1 1.6 99.2 14.2 3.3
22 47.3 6.8 1.6 94.7 13.5
3.1 23 45.3 6.5 1.5 90.6 12.9 3.0 24 43.4 6.2 1.4 86.8 12.4 2.8 25 41.7 - - 83.3 - - 26 40.1 - - 80.1 - - 27 38.6 - - 77.2 - - 28 37.2 - - 7
4.4 - - 29 3
5.9 - - 71.8 - - 30
34.7
-
-
69.4
-
-
七. P RO C 参数设置
1.参数设置使用的相关按钮
2.显示灯 指示灯 信号 信号时间 描述 绿色 闪烁 每10秒 操作成功 红色 闪烁 每3秒 错误/故障 绿色和红色
闪烁 每3秒 油杯没有润滑油了 绿色
闪烁
不间断
润滑器不释放油脂
显示屏 红色指示灯
选择按钮
模式/保存 按钮
绿色指示灯
3.故障信息
显示故障描述可能原因补救措施
E1 停止润滑油路堵塞使驱动电机过载疏通输油管并确认故障排除，按下选择按钮E4 停止润滑驱动部分有故障更换驱动部分
LC 系统没有感应到油杯没有安装油杯安装油杯
E0 停止润滑分配器电机过载更换分配器
F1 bis F6 润滑点故障润滑点堵塞导致电机过载疏通输油管并确认故障排除，按下选择按钮E2 停止润滑润滑点分配不正确更换分配器
E3 停止润滑
激活分配器超时
联接电缆损坏
更换分配器更换联接电缆
E5 润滑点没有配置润滑点没有激活
激活润滑点（在你确认故障信息之前关掉PRO C
的电源）
4.修改相关参数操作流程
（1）短按、长按
按短按短按长按>4S等到显示界面完全改变长按>4S等到显示界面完全改变按钮
功能当前显示的选择修改参数转到新界面和保存数值返回主界面（2）操作流程图中符号的涵义
功能短按长按闪烁显示转到
符号
（3）实际操作
显示描述
显示释放周期
更改当期第一个数值更改当前第二个数值设置油杯型号
设置释放周期
设置释放周期
激活润滑点1
润滑点1被激活
润滑点2被激活
确认第一个数值
确认第二个数值
操作完成。