PPAP 英文文件模板
PPAP生产件批准英文版
• Ensure identification of inspection and rework
• Use A-6 Process Flow Chart checklist in APQP manual to evaluate
in APQP manual to evaluate
学习改变命运,知 识创造未来
20-Sep-99
PPAP生产件批准英文版
Control Plan
• Ensure Control Plan is aligned to, and correlates with, DFMEA, Process Flow, PFMEA
Analysis • Lab Accreditation & scope • Restricted & Reportable
Materials form • Interim Worksheet, if required
PPAP生产件批准英文版
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
Interim Part Class
A parts from production C parts not from production
tooling and meet
tooling, parts meet specs
specs, not all PPAP
requirements have been met
PPAP中英文报告模板-4.尺寸检验报告
MIL-105D, SINGL源自 NORMAL, LEVEL II, CRITICAL: 0.01 MAJ: 1.0 MIN:2.5 按正常抽样一般水平II进行抽样,严重缺陷:0.01 主要缺陷:1.0 次要缺陷:2.5 Dimensions 尺寸 Inspection Results 检验结果 Maximum 最大尺寸 Method 检验方法 No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 Comments 评论
Item 序号 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
SPEC 尺寸规格
Minimum 最小尺寸
Hardness硬度 Surface表面 Packing包装 职责 Title 邮箱 Email 日期 Date 1900/1/0
检测 Inspected by
客户验证 Verified by Customer 评估 Evaluated by Approved 批准 备注 Remarks 职责 Title Failed 拒收 邮箱 Email Approved with deviation 有条件接受 日期 Date Resubmit 重新送样
Dimension Inspection Report 尺寸 检 验 报 告
Part name. 产品名称 Part No. 产品图号 Drawing Rev. 图纸版本号 AQL Description. 产品描述 Material. 材 质 Drawing Date. 图纸日期 Po No. 订单号 Sample Qty. 样品数量 Inspection date. 检验日期 Supplier Name. 供应商名称
PPAP全套表格模板(英文4th)
Part Submission WarrantPart Name Cust Part NumberShown on Drawing . Part NumberEngineering Change Level DatedAdditional Engineering Changes DatedSafety and/or Government Regulation__ Yes __ No Purchase Order No.Weight kg Checking Aid No. Checking and Engineering Change Level Dated SUPPLIER MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/DivisionCustomer Name/Division Buyer/Buyer CodeStreet Address ApplicationCity Region Postal Code CountryMATERIALS REPORTINGHas customer-required Substances of Concern information been reported Yes No n/a Submitted by IMDS or other customer format:Are polymeric parts identified with appropriate ISO marking codes Yes No n/aREASON FOR SUBMISSION (Check if at least one)__ Initial Submission__ Change to Optional Construction or Material __ Engineering Change(s)__ Sub-Supplier or Material Source Change__ Tooling; Transfer, Replacement, Refurbishment, or additional__ Change in Part Processing__ Correction of Discrepancy__ Parts Produced at Additional Location__ Tooling Inactive > than 1 year__ Other - please specifyREQUESTED SUBMISSION LEVEL (Check one)__ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.__ Level 2 - Warrant with product samples and \imited supporting data submitted to customer.__ Level 3 - Warrant with product samples and complete supporting data submitted to customer.__ LeveI 4 - Warrant and other requirements as defined by customer.__ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location.SUBMISSION RESULTSThe results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process packageThese results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required)Mold / Cavity / Production ProcessDECLARATIONI hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production PartApproval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours.I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.EXPLANATION/COMMENTS:Is each Customer Tool properly tagged and numbered?__ Yes __ NoOrganization Authorized Signature DatePrint Name Phone No. FAX No.Title EmailFOR CUSTOMER USE ONLY (IF APPLICABLE)Part Warrant Disposition: __ Approved __ Rejected __ OtherCustomer Signature DatePrint Name Customer tracking Number (optional)。
PPAP全套表单英文版(含附属全套Excel表)
Supplier Comments
-------------------------------------------- For Customer Use Only -----------------------
Part Disposition:
Customer Engineering:
Date:
[]
[]
[]
------------Capability Study--------------
[]
[]
[]
Engineering Changes
[]
------Dimensional Evaluation (FAI)------
[]
[]
[]
Resubmissio n
[]
----------------Gage R&R-----------------
Yes
No (Remarks in Supplier Comments)
Submission Reason
Submitted
Previously Submission Submitted Required
[]
Initial Submission
[]
----------------Sample--------------------
0 0-Jan-00
Supplier Information and Declaration
Name:
Submitted By:
Address 1:
Address 2:
Reviewed By:
Addrestal Code: Country:
Submission Results: Meet All Drawing, Specification and Qualification Requirements:
PPAP生产件批准英文版
• Restricted & Reportable Materials form
• Interim Worksheet, if required
Task 15: PPAP
6
PPAP Review Checklist
• Delphi checklist to assist with evaluation of PPAP package
• Action plan created with use of checklist
20-Sep-99
Task 15: PPAP
7
Flow Chart
• Linkage of Product Characteristics from DFMEA to Operational Steps
• Operation numbers consistent with PFMEA, Control Plan, Operator Instructions
• Buyer enters PPAP submission date on purchase order
• Approver evaluates PPAP package
– Level 5 at supplier site
• Approver determines submission level
• Degree to which high RPN’s are addressed with preventive strategies
• Action Plans assigned, implemented, effectiveness assessed and RPN recalculated
Purpose
PPAP文件模板
PPAP文件模板n Part n WarrantNumber: ZY/CG-03-02Part Name:Part Number:Product Drawing Change Level: Change Date:XXX:Change Date:XXX:Weight: ______kgXXX: Yes NoXXX:XXX:Date:Supplier nSupplier Name:Supplier Code:Address/Zip Code:XXX Name:XXX:SubmittedXXX:Initial nChange to a different structure or materialProduct design changeChange in XXXTooling: n。
replacement。
XXXTooling has been out of use for more than one yearPart machining process changeXXX nn of parts XXXOther - please specifyRequired n Level (select one):Level 1 - Only submit a warranty to the customer (if specified as an appearance item。
an appearance part approval report should also be submitted)Level 2 - Warranty。
parts。
drawings。
n n results。
material and performance test results。
appearance part approval reportLevel 3 - At the requester's n - Warranty。
PPAP中英文报告模板-12.零件提交保证书PSW
塑料件是否已标注相应的ISO编码?Are polymeric parts identified with appropriate ISO marking codes? 提交原因(至少选择一项)REASON FOR SUBMISSION (Check at least one) 首次提交 Initial Submission 工程变更 Engineering Change(s) 工装转移/替代/维修/附加Tooling:Transfer,Replacement,Refurbishment,additional 误差校正 Correction of Discrepancy 工装停用1年以上 Tooling Inactive > than 1 year
这些结果满足所有设计记录要求:These results meet all drawing and specification requirements: 模具/型腔/生产工艺 Mold / Cavity / Production Process 声明 DECLARATION
如果选择 ”否“应解释 If "NO" - Explanation Required
零件提交保证书 Part Submission Warrant (PSW)
产品名称 Part Name 图纸编号 Drawing No. 工程变更等级 Engineering Change Level 其它工程变更 Additional Engineering Changes 安全/政府法规 Safety and Government Regulation 检具编号 Checking Aid No. 生产信息 ORGANIZATION MANUFACTURING INFORMATION Yes No 订单号 Order No. 客户零件号 Cust. Part Number 原始零件号 Org Part Number 日期 Dated 日期 Dated 重量 Weight (kg) 日期 Dated
PPAP中英文报告模板-11.控制计划
Control Plan Category 控制计划类别: A:样品 ISIR B:生产件批准样件 PPAP C:量产 Serial production 责任人 Responsible Person 客户工程确认Customer Engineering Approval (If Required) 日期 Date 填表人 Preparer 日期 Date 修订日期 Revision Date 页数 Page
过程编号 Process Number 10 20 30 40 50 60 70 80 90 100
过程描述 Process Operation Description
生产工具/设备 Tool and Equipment for Manufacturing
版本号 Revision Level
其它确认(如果有需要)Other Approval (If Required)
日期 Date
供应商 Supplier/Plant
供应商代码 Supplier Codeபைடு நூலகம்
工程变更号 Decision / Engineering Change Number
核心小组成员 Core Team Members 特征 Characteristics 工艺序号 No. 产品 Product 加工工艺 Process 关键特征 Key Characteristic 质量指标/ 公差 Specification / Tolerance 测量技术 Measurement Technique 方法 Methods 抽检数量 Sample Size 抽检频次 Sample Frequency 响应措施 控制手段 Reaction Plan Control Method
PPAP主要提交资料样本格式
潜在失效模式及后果分析潜在失效模式及后果分析(过程FMEAFMEA编号:项目名称:过程责任部门:编制者:车型年度/车辆:_________________ 关键日期:_____________ FMEA 日期:(编制)____________ (修订)核心小组:外观件批准报告(AAR__________ 产品编号:零件提交的保证书(PSW )零件名称安全和/或政府法规 □是 □ 否附加工程更改 图纸编号 — 辅助检具编号 供应商信息供应商名称 ___________________ 供应商代码 ____________顾客名称/部门 采购员/ 采购员代码街道地址 __________________________ 适用 城市/省/邮政编码 - _______________ 注:该部件是否含有任何限制的或需要报告的物质。
提交原因要求的提交等级(选择一项)□等级1只向顾客提交保证书(若指定为外观项目,还应该提交外观件批准报告 )□ 等级2 向顾客提交保证书及产品样品以及有限的支持数据 □等级3 向顾客提交保证书及产品样品以及全部的支持数据 □等级4 保证书以及顾客规定的其它要求□等级5保留在供应商处,供评审时使用的保证书及产品样品以及全部的支持数据提交结果结果:□尺寸测量 □材料和功能试验 口外观标准 □统计过程数据这些结果满足所有图纸和规范要求: □是 □否(如果选择“否”应解释)模型/型腔/生产过程 ________________________________________________________________ 声明我在此确认,本保证书所代表的零件代表了我们所生产的零件,满足了生产件批准过程手册第三版的全部要求。
我进一步保证这些样品 是按 _______ 件/小时的节拍生产的。
与本声明有差异的地方我已 在下面作了说明。
解释/说明: ____________________________________印刷体姓名谢建庆职务总经理电话号码 ___________________________________授权的供方代表签字 ______________________________ 日期 ______________________________________ . ________________________仅供顾客使用塑料件是否应标注相应的 ISO 标注编码。
PPAP主要提交资料样本格式
(设计FMEA)系统 FMEA编号:子系统页码:第页共页零组件:设计责任:编制者:车型年度/车辆类型:关键日期: FMEA日期:(编制):(修订):希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
(过程FMEA)FMEA编号:项目名称:过程责任部门:编制者:车型年度/车辆:关键日期: FMEA日期:(编制)(修订)核心小组:希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
控制计划希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
外观件批准报告(AAR)希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
零件提交的保证书(PSW)希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
希望是本无所谓有,无所谓无的。
这正如地上的路;其实地上本没有路,走的人多了,也便成了路。
生命赐给我们,我们必须奉献生命,才能获得生命。
附录A:零件提交保证书(PSW)的填写零件信息1.零件名称2.顾客零件编号:工程签发的最终零件名称和编号。
3.安全/法规项:若零件图上注明为安全/法规项,则选择“是”,否则为“否”。
4.工程图样更改等级和批准日期:说明更改的等级和提交日期。
5.附加的工程更改:列出所有在图样上没有纳入的,但已在该零件上体现的,并已批准的工程更改。
6.图纸编号:规定提交的顾客零件编号的设计记录。
7.采购订单代号:依据采购订单填入本代号。
8.零件重量:填入用千克表示的零件实际重量,精确到小数点后四位。
9.检查辅具代码:如果辅助工具用于尺寸检验,应填入其代号。
10.工程更改等级和批准日期。
供方制造厂信息11.供方名称和供方代码:填入在采购订单上指定的制造厂址代码。
12.供方制造厂地址:填入零件生产地的完整的地址。
提交信息13.提交类型:选择提交类型,并在相应的方框上划“√”。
PPAP中英文报告模板-1.封面
收样方 Receiver
ISIR 报告 ISIR Report PPAP 报告 PPAP Report 附件 Appendix 尺寸检测报告 Dimension Inspection 性能测试报告 Function Inspection 材料实验报告 Material Inspection 可靠性实验报告 Reliability Inspection 外观检测报告 Appearance Inspection 过程流程图 Process Flow Diagrams 过程潜在失效模式及后果分析 Process FMEA 控制计划 Control Plan 收样方填写 Receiver 供应商代码 Supplier Code: 检测报告编号 Inspection Report No. : 产品编号 Part No.: 产品名称 Part Name: 版本及日期 Revision/Date: 工程便更号 ECN No.: 收货日期 Receipt Date: 收货单号 Receipt No.: 样品数量 Qty of Samples: 样品重量 Sample Weight: 批号 Batch No.: 结论 Comments:
批准编号 Approval No.: 如果零件被拒收 If rejected: 送检样品应为连续生产条件下完成 It's hereby confirmed that the inspected samples were produced under serial 退件时间 Returned Date: conditions. 备注 Comment: 姓名 Name: 姓名 Name: 部门 Department: 部门 Department: 日期 Date: 日期 Date: 签名 Signature:
PPAP等级3完整实例范本(中英文)
PPAP 零件名称Part name: ******* 零件号Part No. :图号Drawing No.:版本号Version: 01 Supplier Part No.:BC1234客户名称Customer Name: 供应商suppliers:XXXXXXXXXXXX CO ., LTD日期Date: 201X-XX-25零件号:Part No.:**** Part No.:BC1234XXXXXXXXXXXX有限公司 **** ******PPAP提交清单Document submited list 顾客名称 Customer:零件号Part No.:**** Part No.:BC1234PPAP递交日期PPAP递交等级:等级3编制Prepare:****** 日期Date:07/18/2018XXXXXXXXXXXX有限公司**** RUBBER TECHNOLOGY CO.,LTD.制造流程图/PROCESS FLOW CHART客户产品编号\Customer part number : 日期(初版)\Date(Orig.):2018.02.02 日期(修订)\Date(Rev.) :供方产品编号\**** part number :BC1234跨功能小组\Core Team Member: ******流程图编号/Process flow number : BC1234-1部门\Department检验\Inspection 制造\Manufacture 仓库\Warehous 流程说明\Description10 进料检验\ Material incoming inspectionDrying70 涂粘合剂/Adhesive coated80 干燥/DryingNG20 储存\Storage30 备料\Material preparation40 打料\Rubber mixing50 切料\Material cutting90 成型\Molding100 过程检验110磨削\■120 最終檢驗\Final inspectionOkNG返工/报废Rework / scrap●130 包裝\Packaging作业\Operate 检验\Inspection 储存\Storage运输\Transfer第 1 页,共 1 页第 1 页,共 10 页第 2 页,共 10 页第 3 页,共 10 页第 4 页,共 10 页第 5 页,共 10 页第 6 页,共 10 页核准/Approved:审核/Checked:制作/Produced:跨功能小组\Core Team Member全尺寸检验部分尺寸检验XXXXXXXXXXXX 有限公司 ************ CO.,LTD.产品检验报告Product check report检验日期: 2018.04.05Total dimension check Part of dimension checkCheck date:XXXXXXXX 有限公司***** CO.,LTD.TEL: FAX:TEST REPORT / 胶料物性测试报告配方编号:FK080180-A Date:2018.6.10X-Bar 管制图50.180 50.150 50.120 50.090 50.060 50.030 50.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20过程能力指数测算表CPKComputation of process capability indices样件\Prototype 试产\Pre-launch 量产\ProductionCustomer part No.:Sampling place : Molding **** part No.: BC1234Measuring tool : Projector Equipment : Molding machine Specification : φ50±0.3 Unit:mmTest date :2018.6.18Data proces-singITEM TIMES123456789101 50.1250.0850.0650.1050.1050.0850.1650.1850.1650.182 50.08 50.10 50.10 50.06 50.08 50.10 50.10 50.06 50.10 50.063 50.10 50.08 50.08 50.08 50.06 50.04 50.14 50.08 50.14 50.08 4 50.08 50.13 50.06 50.14 50.08 50.14 50.16 50.06 50.16 50.065 50.0750.0450.0850.0850.0750.0850.0850.1250.0850.12X 50.090 50.086 50.076 50.092 50.078 50.088 50.128 50.100 50.128 50.100 R0.050 0.090 0.040 0.080 0.040 0.100 0.080 0.120 0.080 0.120ITEM TIMES111213141516171819201 50.1650.1850.1650.1850.1650.1850.1250.1850.1650.182 50.18 50.12 50.10 50.06 50.10 50.06 50.18 50.12 50.10 50.163 50.16 50.14 50.14 50.08 50.14 50.08 50.16 50.14 50.14 50.08 4 50.18 50.12 50.16 50.06 50.16 50.06 50.18 50.12 50.16 50.065 50.1750.0850.0850.1250.0850.1250.1750.0850.0850.12X 50.170 50.128 50.128 50.100 50.128 50.100 50.162 50.128 50.128 50.120 R0.020 0.100 0.080 0.120 0.080 0.120 0.060 0.100 0.080 0.120Calculating theparameters上公差限USL50.300 下公差限LSL 49.700 公差范围T 0.600 公差中心M6.300 分布中心X50.113 平均极差R0.084 样本容量n100标准差估计值(d2=2.33)σ0.036 上控制限UCL=50.221下控制限L CL=50.005Capability exponent calculation and judgement 标准差估计值 σ=R/d 25.1911.45 1.73Operation ability is no problemThe operation need to be adjusted, and to take measures. Tester****Operator****Checker****X-Bar 管制图50.180 50.150 50.120 50.090 50.060 50.030 50.0001234567891011121314151617181920R 管制图0.140 0.120 0.100 0.080 0.060 0.040。
PPAP生产件批准程序中英文版(含流程图)
1.0目的(Purpose)確定本司是否已經正確理解了客戶工程設計記錄和規范的所有要求,并保證在實際生產過程中,具有持續滿足這些要求的潛能 .To make sure whether we can understand all of customers’ engineering design record and standard requirem ent. We also can assure that we have potential to keep customers’ requirement during the real process of production.2.0范圍(Scope)適用於本公司向客戶提交生產件(生產材料、生產件和維修件)過程的控制.如客戶不要求按QS9000提交PPAP,則依客戶要求作業.It is applied to control the process of production parts ( production material, production parts and repaired parts ) approved by customers.if the customer don't require us to submit the PPAP accord to the QS9000,we will accord to the customer.3.0定義(Definitions)3.1 生產件: 生產現場使用的工裝治具﹑過程﹑材料﹑操作者﹑環境和過程參數 .Production parts: The fixture, process, material, operator, environment and the parameter of process used in the line3.2 新產品: 廠內從未打樣或生產過,或亦無與其類似的產品(包括規格﹑性能及外觀) .New product: The product never produce or trial run in our company, we also don’t have any similar pr oduct ( including spec, function and aspect ).4.0職責(Duties)4.1專案工程(PM): 成立新產品負責小組﹑召開新產品說明會﹑新產品生產安排與跟催﹑異常處理及內部PPAP所有項目的審核 .PM: To build the new product project team, hold new product announcement meeting, arrange new product produce schedule and track, handle abnormality and handle all internal items of PPAP audit.4.2生技課: BOM建立﹑GERBER的分析確認﹑線路圖分析﹑來料確認﹑首樣CHECK、產品測試規划﹑測試人員訓練﹑設備請購與確認.PE: Build BOM, analyze Gerber and schematic, check incoming material and first product, plan product testing, train testing staff, apply and confirm fixture.4.3工業工程: 組裝過程﹑量具﹑操作規范制定和技朮參數制定 .IE: Define the standard of operation, procedure of assembly, fixture and set up the parameter of technology4.4生產: 包括SMT課,AI課及MI課,其職責是操作規范﹑技朮參數﹑執行以及組裝過程的驗証.PD: include SMT, AI and MI, their duties include the standard of operation, examine and execute the process of assembly, and the parameter of technology4.5品保: 進料確認及其操作規范的驗証與監督,SPC和GR&R 之推行與實施以及客訴基板維修.QA: incoming material inspection and audit, execute SPC and GR&R,and repairing the product that customers complain .4.6企划: 料況追蹤確認﹑生產安排及出貨日期的排定 .PMC: Checking Material shortage, production schedule and shipping date4.7采購: 材料的訂購及追蹤作業 .PUR:material purchase and tracking4.8文管中心: 相關文件的發行及管制 .DCC: Related document release and control5.0作業流程(Flow Chart)PPAP作業流程圖參見附件1 .The flow chart of PPAP. See the attachment 16.0作業程序(Work Procedures)6.1 PPAP 提交時機The timing of PPAP本公司將對下列情況獲得客戶產品批准部門的完全批准:We should get customer’s approval when the following situations happen.6.1.1一種新的零件或產品.A new material or product6.1.2.對以前提交零件不符合的糾正.Correcting the former material wrong spec.6.1.3.由于設計記錄﹑規范或材料方面的工程更改引起產品的改變.Product change due to the record of design, regulation or material’s engineering change6.1.4.客戶通知和提交要求的任一種情況.Either c ustomer’s notice or submit requirement6.1.4.1客戶通知 customer notification本公司將<表一>中列出的任何設計和過程更改通知客戶產品批准部門,由客戶產品批准部門決定是否提交PPAP批准.In sheet 1, company list any design and process change that need to notice the department of customer product approval. The department of customer product approval decide If its need to approve by PPAP<表一> Sheet 16.1.4.2 客戶提交要求The request to submit custom若為<表二>情況之一,本公司在首批產品發運前提交PPAP批准,除非客戶負責產品批准的部門放棄了該要求. 不論客戶是否要求正式提交,本公司會在需要時對PPAP文件中的所有適用的項目進行評審和更新,并由PM經理作為內部PPAP之提交客戶, 擔任PPAP所有項目的審核,以反應生產過程的情況. 經客戶批准的PPAP文件必須包括客戶產品批准部門負責核准特許人員的姓名和日期 . 若客戶不要求提交PPAP中某個或某些要求項目時,則本公司保留客戶不要求提交的証據, 本公司不作提交. 若客戶要求在生產件批准前進行FMEA 評審和批准,則提交.If one of the situation in sheet 2, our company will submit PPAP to customers for approval before first batch be produced, un less customer’ department which responsible to approve product gives up the request. Whether customer ask for a formal submission or not, we will review and renew all suitable items that listed in PPAP if necessary. Then, PM manager will be the internal customer for PPAP submission and responsible to audit all PPAP’s items and reaction the situation of production process. The PPAP which approved by customers should includin g the name of staff who responsible to approve product in customer product approval department and date. If customers don’t request one or more items in PPAP, our company will keep the evidence to prove customers don’t need it and our company won’t submit it. If customers request to review and approve FMEA before Production Part Approve, our company will submit it.6.1.4.3客戶不要求通知的情況The situation that customers don’t need to be notice在<表三>中所描述的情況不要求通知客戶和提交.本公司有責任跟蹤更改和/或改進并更新任何受到影響的PPAP文件.但是,任何情況下,一旦影響到客戶對裝配性﹑成型﹑功能﹑性能和/或耐久性的產品要求,則本公司要求通知客戶.The situation that customer don’t need notice and submission which listed in sheet 3. Our company is responsible to track, revise or improve PPAP. However, once the change affects the product requirement for assembly, shaping, function, durability or performance in any situation, we have to notice customers.6.2 PPAP提交等級確定 To decide the rank of PPAP submission6.2.1 客戶提交要求----証據的等級The requirement of customer submission---the rank of evidence6.2.1.1客戶要求提交PPAP時,本公司會由PM按客戶要求的等級,提交該等級規定的項目和/或記錄,具體提交等級如下:Our company will submit the required items and record based the rank of customer request when customers ask for PPAP. The rank as bellows:等級1 ---- 只向客戶提交保證書(對指定的外觀項目,還應該提供一份外觀批准報告);Rank 1—only submit warranty to customer (beside the assigned outlook items, we should provide a outlook approval report)等級2 ---- 向客戶提交保證書和產品樣品及有限的支持數據;Rank 2 – Providing warranty, sample and the limited support statistics等級3 ---- 向客戶提交保證書和產品樣品及完整的支持數據;Rank 3—Providing warranty, sample and the completed support statistics.等級4---- 提交保證書和客戶規定的其它要求;Rank 4—Providing warranty and other requirement of customer regulation等級5---- 在本公司制造廠備有保證書﹑產品樣品和完整的支持性數據以供評審.Rank 5—There have warranty, sample, and the completed support statistics in our factory for customers review 6.2.1.2若客戶負責產品批准部門沒有其他的規定,則本公司使用等級3作為默認等級 .If the customers’ product approval department no other regulation, we will use rank 3.6.3 保存/提交資料本公司PPAP保存/提交資料之項目參見“PPAP 保存/提交資料確認表”.PPAP 保存/提交資料確認表6.4試產前資料收集The information collection before trial run試產依《產品質量先期策划程序》和“PPAP 保存/提交資料確認表”,進行試產前資料的准備工作 .Trial run should follow up Procedure of Advanced Product Quality Planning and “PPAP Preservation/ Proposition Checking Sheet” to do theinformation preparation before trial run6.5 試產及相關資料收集Trial run and related information collection6.5.1 新產品作業依《產品質量先期策划程序》和“PPAP 保存/提交資料確認表”進行相關收集資料.New product operation should follow up Procedure of Advanced Product Quality Pplanning l planned “PPAP Preservation/ Proposition Checking Sheet” to collect related information6.5.2 已生產過的產品依《過程控制程序》作業,并收集相關資料.Product that has bee procedure should follow up the Procedure of Process Control to collect related information6.6 PPAP資料整理PPAP information arrangements當客戶要求提交時,則將客戶所需資料經產品專案主導者核准後透過PM傳給客戶;若客戶未要求 ,則經本公司內的顧客代表(即PM經理)批准,并在相關單位妥善保存.When customer request parts approval, project leader approve the report that customer need and pass it to PM, and then PM fax it to customer, If customers don’t request it, it just need internal repres en tative’s (PM) approval and is kept in the related Department properly.6.7零件提交狀態The status of parts approval6.7.1 提交總則:生產件經客戶批准之后,對於客戶針對提交所作出的處理結果,本公司會持續改進,保証將來的生產持續滿足客戶的所有要求 .The general rules of submission: After parts approved by customer, our company will keep improve based on customers’ solution for submission and assure our production will keep satisfying customer request in the future.6.7.2 客戶PPAP狀態The status of customer’s PPAP6.7.2.1完全批准. 是指該零件或材料滿足客戶所有的規範和要求.當PPAP完全批准時,本公司可根據客戶計劃部門的安排按批量發運產品.Completed Approval: The parts or material can satisfy all of customer’s standard and requirement. When PPAP be approved compl ete, we can ship product by batch according customer plan department’s schedule6.7.2.2臨時批准:PPAP臨時批准時,則按客戶要求作業,并確認臨時批准原因,再作重新提交作業,以獲得“完全批准”.Temporary Approval: When PPAP is approved temporary, we should follow up customers’ requirement and check the reason of temporary approval. And then, we submit the PPAP again to get the completed approval.6.7.2.3拒收: PPAP拒收時,則需與客戶確認原因及后續處理方式,按客戶的處理方式作業,並將更改的產品PPAP重新提交客戶批准.Reject: When customers reject PPAP, we should confirm with customer about the reason of rejection and follow up customers’ operation.And then revised PPAP and submit to customer for approval.6.8 提交批准之PPAP資料的保存The preservation of PPAP information6.8.1無論提交的等級如何,生產件批准記錄的保存均須按《質量記錄控制程序》的相關規定執行, 保存時間必須為該零件在用時間 ..No matter which rank of PPAP submission is, the preservation of PPAP should follow up Procedure of Quality Record Control and the preservation time should be the time the component is using in hand6.8.2本公司確保在新零件的PPAP文件中包括或引用了來自被替代零件PPAP文件中的適用的PPAP記錄.Our company assures the PPAP of new parts include or quote the PPAP record in substitute parts PPAP6.9當客戶對生産件認可有特殊特性要求時,按客戶的要求執行,由PM組織落實。
ppap中英文报告范例
Yes
No 如果选择 ”否“应解释 If "NO" - Explanation Required
模具/型腔/生产工艺 Mold / Cavity / Production Process
声明 DECLARATION
我声明,本次提交所使用的样品是出自我们生产过程的,具有代表性的零件,且已经符合生产件批准程序的所有要求:我进一步保证这些样品是以 件 / 个小时的生产速率制造的。同时我保证所有符 合性证明文件都已经归档妥当,以供评审。我还说明了任何与此声明有偏差的内容, I claim these samples are came from our normal process, they can be representational all parts. All processes are met the PPAP requirement. I claim these the produce speed for these sample are ____ pcs/____hours. All the documents has been kept. If necessary, please review. If there is difference between the claim, please see detail in following blank area.
Yes
No
n/a
塑料件是否已标注相应的ISO编码?Are polymeric parts identified with appropriate ISO marking codes? 提交原因(至少选择一项)REASON FOR SUBMISSION (Check at least one)
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Yes
No
n/a
__ Change to Optional Construction or Material __ Sub-Supplier or Material Source Change __ Change in Part Processing __ Parts Produced at Additional Location __ Other - please specify
CUSTOMER SUBMITTAL INFORMATION Customer Name/Division Buyer/Buyer Code Application
MATERIALS REPORTING Has customer-required Substances of Concern information been reported Submitted by IMDS or other customer format: Are polymeric parts identified with appropriate ISO marking codes REASON FOR SUBMISSION (Check if at least one) __ Initial Submission __ Engineering Change(s) __ Tooling; Transfer, Replacement, Refurbishment, or additional __ Correction of Discrepancy __ Tooling Inactive > than 1 year REQUESTED SUBMISSION LEVEL (Check one) __ Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. __ Level 2 - Warrant with product samples and \imited supporting data submitted to customer. __ Level 3 - Warrant with product samples and complete supporting data submitted to customer. __ LeveI 4 - Warrant and other requirements as defined by customer. __ Level 5 - Warrantwith product samples and complete supporting data reviewed at supplier's manufacturing location. SUBMISSION RESULTS The results for __ dimensional measurements __ material and functional tests __ appearance criteria __ statistical process package These results meet all drawing and specification requirements; __ Yes __ NO (If "NO" - Explanation Required) Mold / Cavity / Production Process DECLARATION
EXPLANATION/COMMENTS: Is each Customer Tool properly tagged and numbered? Organization Authorized Signature Print Name Title Phone No. Email FOR CUSTOMER USE ONLY (IF APPLICABLE) Part Warrant Disposition: __ Approved __ Rejected __ Other Customer Signature Print Name Customer tracking Number (optional) Date FAX No. __ Yes __ No Date
I hereby affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at thed production rate of ____ / ___ hours. I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.
Part Submission Warrant
Part Name Shown on Drawing No. Engineering Change Level Additional Engineering Changes Safety and/or Government Regulation Checking Aid No. SUPPLIER MANUFACTURING INFORMATION Supplier Name & Supplier/Vendor Code Customer Name/Division Street Address City Region Postal Code Country __ Yes __ No Purchase Order No. Checking and Engineering Change Level Cust Part Number Org. Part Number Dated Dated Weight kg Dated