林肯焊机DC1000
林肯DC---1000+LN--7技术协议
DC—1000埋弧自动焊技术协议甲方（需方）博世热力技术（武汉）有限公司乙方（供方）武汉肯比焊接技术有限公司关于甲方订购1台林肯DC－1000埋弧焊电源，事宜，甲乙双方本着平等互利的原则，就本设备技术问题达成以下协议：1. 设备名称：埋弧自动焊接系统2. 设备规格型号：根据用户对焊接的要求及工件情况，设备配置如下：林肯DC－1000埋弧焊电源1台LT－7轨道式自动送丝机1套3. 设备技术条件3.1 设备用途：埋弧焊自动焊接3.2 主要技术参数：3.2.1 详细说明加工对象的要求、范围3.2.2 设备的详细技术参数（含遵循的技术标准/规范）（一）林肯DC--1000埋弧焊电源额定工作电流1000A额定负载持续率100%输入电源AC三相380V±10%50HZ±2%输出电流范围150——1300A空载电压Max75V接头开关NA---3电源电压调节范围16——46V（二）LT－7轨道式自动送机产品名称LT－7轨道式输入电源115V交流50/60HZ额定输出电流/暂载率600A/100%1100A/100%送丝速度范围 2.5~10.2m/min (100~400英寸/分)行走速度范围0.2~1.8m/min (6~70英寸/分)垂直机头升降调节范围12.7~127mm （1/2~5英寸/分）焊丝尺寸范围 2.4~4.8mm （3/32~3/16英寸）任一侧焊接角与垂直方向最大夹角50°制动角与垂直方向最大夹角30°3.2.3 设备其它技术指标（无）3.3 设备的组成及说明（一）林肯DC--1000埋弧焊电源1、美国林肯DC—1000整流器为六相可控硅半桥弧焊整流器，采用单旋钮电位器控制，应用于半自动和全自动焊接，电弧特性为平特性和降特性两种，可实现单一电源多种用途焊接。
2、DC---1000弧焊整流器适应自动埋弧焊电源，也可做手工弧焊电源、MIG焊、药芯焊丝焊，并且也可以做碳棒直径高达5/8英寸(15.9mm)的碳弧气刨电源。
林肯电气焊接设备操作手册说明书
MUL TI-SOURCEOPERATOR’S MANUALFor use with machines Code 10668October, 2000IM692Safety Depends on YouLinco ln arc welding equipment is designed and built with safety in mind. However, your overall safety can be increased by proper instal-latio n ... and tho ughtful o peratio n on your part.DO NOT INSTALL,OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ-ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON-TAINED THROUGHOUT.And,most importantly, think before you act and be careful.Copyright © 2000 Lincoln Global Inc.This manual covers equipment which is nolonger in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed.Mar ‘95Mar ‘95Mar. ‘93for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you!Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:vvOther indicator lights include the amber Thermal light that signals when the long term output current limit has been exceeded. This limit is determined by a ther-mostat sensing the temperature of the negative output lead from the secondary coils. The white Power light indicates when the Control board is energized. The three lights are high intensity LEDs for improved visi-bility in daylight.The Output Power display uses high intensity LEDs to indicate the percentage of full rated output the machine is supplying.Two additional thermostats protect the machine in the case of fan failure or blocked air flow. The SCR heat sink thermostat responds first to loss of air flow at nor-mal output loads. This thermostat will disable the machine output. The transformer iron rear thermostat senses that the lamination (and thus the coil insula-tion) is over heating (which can happen even if the output is disabled). This thermostat will interrupt power to the Control board causing the input contactor to open until the iron cools.The only user controls are an on-off toggle Power switch that energizes the machine and a 10 A circuit breaker protecting the fan auxiliary against short cir-cuits.DESIGN FEATURES - ALL MODELSSPECIFICATIONS,DESIG N FEATURES AND ADVANTAGESCase parts are predominantly stainless steel, the PC boards are potted in trays, the controls are sealed, all machine coils are copper and the whole transformer is varnish dipped to maximize environmental withstand capability. The coils are all conservatively rated for long life.The Multi-Source output regulates against wide changes in output loading and input line voltage varia-tions to supply a consistently stable voltage high enough to allow the Multi-Welds to provide good man-ual electrode capability.SAFETY PRECAUTIONSGENERAL DESCRIPTIONThe Multi-Source is designed to supply power to the Multi-Weld welders. It has a wide range three phase AC input and can be operated on 50 or 60 Hz. The Multi-Source output peak voltage regulates against wide changes in output loading and input line voltage variations to supply a consistently stable voltage high enough to allow the Multi-Welds to provide good man-ual electrode capability.Primary input voltage taps are selected by a single movable link on the reconnect panel. Main trans-former auxiliary windings power the firing circuit and fan motor. The control auxiliary transformer has a sin-gle, wide range primary and is not reconnectable.The Fan As Needed feature is activated by an output current of 20 Adc or a thermostat on the main trans-former iron.An independent safety circuit on the Control board monitors the voltage peaks and opens the input con-tactor if the limit is exceeded. The green Safe Output light indicates when the machine output voltage isFACTORY INSTALLED OPTIONS / ACCESSORIESThere are no factory installed options.FIELD INSTALLED OPTIONS / ACCESSORIESK1735-1 Multi-Weld 350, Multi-process controller.K857, K857-1 Remote Control, Control Multi-Weldremotely (25 or 100 ft.).K1736-1 Distribution Box, Connects up to 10 Multi-Welds.K449 LN-25, Across the arc wire feeder.K1788-1 Roll Cage, Protect power source, facilitate moving, store cable.K1806-1 Multi-Weld Four Pack, Mounting / lift rack for M-S and four M-Ws.K1807-1 Multi-Weld Eight Pack, Mounting / lift rack for M-S and eight M-Ws.S20428Paralleling Kit,Allows two machines toequally share double load.MACHINE CALIBRATION SPECIFICATIONThe Multi-Source digital display is controlled by a cur-rent sensing circuit on the Control board. The display reads 100 when machine output is a little over 40 kW. To recalibrate the display, the machine output may loaded with Multi-Weld welders or resistive grids or a combination of both to obtain an output of 533 Adc as read by a calibrated standard ammeter. Trimmer resistor R49 may be adjusted to cause the display to read 100.This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions.Simply follow the three-step procedure listed below.Step 1.LOCATE PROBLEM (SYMPTOM).Look under the column labeled “PROBLEM (SYMP-TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.Step 2.POSSIBLE CAUSE.The second column labeled “POSSIBLE CAUSE” liststhe obvious external possibilities that may contribute to the machine symptom.Step 3.RECOMMENDED COURSE OF ACTIONThis column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.HOW TO USE TROUBLESHOOTING GUIDEService and Repair should only be performed by Lincoln Electric Factory Trained Personnel.Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.__________________________________________________________________________5. LEDs 1 through 6 indicate gate signals are being sent to the main SCRs 1 through 6 respectively. If LED2 on the Control board is bright, along with LEDs 7, 8, and 9 on Firing board, and LEDs 1through 6 are unequal in brightness, check to make sure lead 231 between Control board and Firing board is not broken. (If lead 231 is removed while the machine output is at open circuit, the output voltage peaks may be unregulated and cause the over-voltage protection circuit to open the input contactor. The over-voltage protection circuit may disabled by disconnecting lead 222D at the nega-tive output stud or at pin 1 of P2. NOTE: Themachine may not be used for welding with the pro-tection circuit disabled.6. If one or more of LEDs 1 through 6 are off, LEDs 7,8, and 9 are on and the voltage on lead 231 from the Control board (pin 13, P5 to pin 12, P5) is 3 to 13Vdc replace the Firing PCB.PC BOARD TROUBLESHOOTING GUIDE - FIRING P .C.BOARD1. LEDs 1 through 9 must be lit when the Multi-Source is turned on and the Control board is sending an enable signal to the Firing board (pin 7 in P8 is low in reference to common at pin 12 in P5).2. LEDs 7, 8, and 9 indicate AC power being supplied to the P.C. board from auxiliary windings on the main transformer (T1). If a LED is not on, turn the machine off and unplug P8 from the firing board.Turn the machine back on and check the following voltages:3. If all voltages are present, turn power off, and plug P5 back into J5. Turn power back on. If LEDs 7, 8or 9 are still not lit, replace Firing PCB.4. If voltages were not present, check the circuit back through the external dropping resistors to the auxil-iary windings for a possible open resistor or wire.PC BOARD TROUBLESHOOTING GUIDE - CONTROL P .C.BOARD1. The white Power light on the machine control panel indicates that the Control board power supply is being supplied by rectified secondary voltage from the Control transformer (T2) by way of the Power switch and transformer iron rear thermostat.2. LED1 indicates machine output voltage. At normal output voltages, LED1 will be brightly lit.3. LED2 indicates the level of the control signal to the Firing board. The brightness of LED2 is inversely proportional to machine output because the control signal increases as the machine output decreases.4. LED3 lights when the current amplifier senses an output current over about 10 amps and sends a sig-nal to turn the cooling fan on. If LED3 is on but the fan is not , there could be a problem with the fan motor or the fan motor drive circuit (see LED6).5. LED4 says that some signal, either thermostat, out-put current or output over-current is calling for the fan to operate.6. LED5 tells us that the current signal from the shunt is too high. If LED5 is lit for 5-8 seconds, the enable signal to the Firing board is made high to shut off the output SCRs. In the case of a short duration current overload, LED5 may only be briefly litbecause, in normal operation, the machine output immediately goes to zero. Once disabled, the out-put will remain off for about 75 seconds.7. LED6 indicates that the input to the fan motor opto triac driver has been energized. LED6 should be on as long as the fan motor runs. LED6 and the fan motor will be on for about 5 minutes after LED4goes off.8. LED7 will light when the shorted SCR circuit acti-vates. A positive voltage on the negative output stud (AC instead of DC on the output studs) will activate a circuit causing the input contactor to open. This circuit is active only when the enable signal to the Firing board is high (the output is off).The contactor will remain open (and the whitePower light will remain on) until the Power switch is turned off (or the input power to the machine is oth-erwise removed) for about 1 second and then turned on again.9. The green Safe Output light on the control panel when the machine output voltage is present and safe. It lights when the machine output is between 40 Vdc and 113 volts peak. 10. The yellow Thermal light on the front panel lightswhen the open thermostat signal is sent to the fan control and output disable circuits.Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry.This printing will go fast so don’t delay. Place your order now using the coupon below.The hardbound book contains over 750 pages of welding information, techniques and procedures. Much of this material has never been included in any other book.A must for all welders, supervisors, engineers and designers. Many welding instructors will want to use the book as a reference for all students by taking advantage of the low quantity discount prices which include shipping by 4th class parcel post.$15.00postage paid U.S.A. MainlandHow To Read Shop DrawingsThe book contains the latest information and application data on the American Welding Society Standard Welding Symbols. D etailed discussion tells how engineers and draftsmen use the “short-cut” language of symbols to pass on assembly and welding information to shop personnel.Practical exercises and examples develop the reader’s ability to visualize mechanically drawn objects as they will appear in their assembled form.187 pages with more than 100 illustrations. Size 8-1/2” x 11”Durable, cloth-covered board binding.$4.50postage paid U.S.A. MainlandNew Lessons in Arc WeldingLessons, simply written, cover manipulatory techniques;machine and electrode characteristics; related subjects,such as distortion; and supplemental information on arc welding applications, speeds and costs. Practice materials,exercises, questions and answers are suggested for each lesson.528 pages, well illustrated, 6” x 9” size, bound in simulated,gold embossed leather.$5.00postage paid U.S.A. MainlandNeed Welding Training?The Lincoln Electric Company operates the oldest and most respected Arc Welding School in the United States at its corporate headquarters in Cleveland, Ohio. Over 100,000stu-dents have graduated. Tuition is low and the training is “hands on”For details write:Lincoln Welding School 22801 St. Clair Ave.Cleveland, Ohio 44117-1199.and ask for bulletin ED-80 or call 216-383-2259 and ask for the Welding School Registrar.Lincoln Welding SchoolBASIC COURSE $700.005 weeks of fundamentalsThere is a 10%discount on all orders of $50.00 or more for shipment at one time to one location.Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.Prices include shipment by 4th Class Book Rate for U.S.A. Mainland Only.Please allow up to 4 weeks for delivery.UPS Shipping for North America Only.All prepaid orders that request UPS shipment please add:$5.00For order value up to $49.99$10.00For order value between $50.00 & $99.99$15.00For order value between $100.00 & $149.00For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.METHOD OF PAYMENT:(Sorry, No C.O.D. Orders)CHECK ONE:Name:_______________________________________________Please Invoice (only if order is over $50.00)Address:_______________________________________________Check or Money Order Enclosed, U.S. Funds only _______________________________________________Credit Card - Telephone:_______________________________________________Signature as it appears on Charge Card:Account No.Exp Date|_|_||_|_|______________________Month YearUSE THIS FORM TO ORDER:Order from:BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.Lincoln Welding School Titles:Price Code QuantityCost(ED-80)New Lessons in Arc Welding $5.00L Seminar Information Procedure Handbook “Twelfth Edition”$15.00PH (ED-45)How to Read Shop Drawings $4.50H Educational Video Information Incentive Management $5.00IM (ED-93) A New Approach to Industrial Economics $5.00NA James F. Lincoln Arc Welding The American Century of John C. Lincoln $5.00AC Foundation Book Information Welding Preheat Calculator $3.00WC-8(JFLF-515)Pipe Welding Charts $4.50ED-89SUB TOTALAdditional Shipping Costs if anyJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.JapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.。
林肯DC1000-NA5自动埋弧焊机维修经验
林肯DC1000/NA5自动埋弧焊机维修经验
本内容介绍了林肯埋弧焊机的维修经验，这种机器在国内埋弧自动生产线用的非常多，焊接性能和焊接质量都很好，最重要的是质量可靠，经久耐用。
但并不代表永远不会坏。
由于是进口机，坏了维修会比较麻烦，一般控制板坏了林肯公司以及经销商都不会进行维修，只是更换新板。
而且控制板的价格都不菲，少则几千，贵的几万。
为了减少客户的维修成本，小弟对林肯一系列的进口和国产焊机整机电路以及控制板工作原理进行了一些研究，学习到一点皮毛，这回正好运用这点皮毛技术为客户解决一点难题，为客户节约了维修成本，最大限度缩短了设备停工时间，将机器故障带来的损失减少到了最少。
好了废话不多说，来看看林肯机器到底是怎幺修的，有图有真相哦。
两台排排坐的林肯DC1000埋弧焊主机。
林肯电焊机
林肯电气PWF-4 & 2 送丝机的送丝速度为 1.5米/分钟 到 20米/分钟 , 和PANA 相类似. POWERPLUS II 500 在全程输出范围内可以进行精确的控制.
POWERPLUS ll 500
测试结果 稳定的输出 – 高 & 低
The Current Range
POWERPLUSTM II 500
附件
气表
国内: 36V CO2 加热器 出口: 220V CO2 加热器
遥控电压盒
和LN-25 送丝机相连的远程电压控制盒.
安装脚轮组件
备有4个脚轮,销子,支架和安装螺丝. 作为选配件可以方便的安装在焊机底部.
POWERPLUS ll 500
林肯电气中国荣幸地向大家发布最新一代性能可靠的 POWERPLUS 焊接电源. 我们的研发工程师根据现场用户的大量使用情况和市场反馈,设 计了此 POWERPLUS焊接电源. 焊接电源产品一些关键的因素如:成本,焊接性能和可靠性是我 们首先关注的问题.
精准的控制
POWERPLUSTM II 500
前面板特征:
电压 / 电流表: 新的数字表,经过校准,当电弧结束后,电压 / 电流表 能保留几秒的焊接参数显示. 收弧电压 / 电流 2/4 步 选择 检气 / 焊接 选择 过热指示灯 — 过载保护: 故障代码可以在电压 / 电流表上显示,为维修带来极 大的方便.
4 步 / 2 步 焊接控制
4 步控制
2 步控制
POWERPLUSTM II 500
收弧控制
POWERPLUSTM II 500
PWF 送丝机
PWF-2 PWF-4 PWF-2 Plus PWF-4 Plus PWF-2 (带1米快速接头, 船厂专用)
林肯电焊机说明书
MAGNUM® PRO ROBOTIC GUNS DESIGNED FOR LONG LIFE.Thru-ArmExternal DressPublication E12.03 | Issue Date 07/24/20• Patented HexConnect ™ Gun Bushing- Delivers superior mechanical and electrical connectionresulting in longer expendable life. - Resists twisting and provides more points of contactfor current flow.• Fixed Electrical Connection- Robust design resists fatigue - Lasted over 1 milliontortuous flex cycles in extreme lab testing. - Competitive rotating designs can cause micro-arcingresulting in arc instability and potential shorter gun life.Tough Teflon ® Insulation• Single Tool Center Point (TCP) - No need to re-programwhen switching between the Magnum ® PRO 350 and 550 amp expendables.• Contact Tip Technology - Copper Plus ™ - more copper for better heat dissipation.- Anti-Seize ™ thread design on contact tips and diffuser.• Aluminum- Aircraft grade aluminum outer tube extends service.• Copper- High quality copper inner tube enhances electrical conductivity.Contact Tip for up to 550 AMagnum ®PRO 550 A ExpendablesGun Tube Insulator 550 A(1) 550 only350 A and 550 A Magnum ® PRO Expendable Parts are interchangeable. Interchanging will require gun tube insulator and gas diffuser changes. Customersmay choose to change expendable parts to standardize stocking parts or to make the gun more compact for tight spaces.(2)(2)Gas Diffuser for up to 550 A Slip-onGas Diffuser for up to 550 AThread-on (2) Jump liners and wire guides are only used on Thru-arm torches with wire brake.Gas Nozzlefor 550Thread-on 1/8 in. (3.2 mm) RecessedBottleneck Gas Nozzle for 550Thread-on 1/8 in. (3.2 mm)RecessedGENERAL OPTIONSRobotic Gun Tube Straightener Used in the event of a robot crash to check and correct robotic gun tube alignment. OrderK3193-1(Compatible with all standard KP3056-XX and KP3057-XX gun tubes)K3193-2(Compatible with all standard KP3354-XX and KP3355-XX gun tubes)EXTERNAL DRESS OPTIONS External Dress Torch Mounting KitsDesigned to mount the External Dress torch in the proper orientation for the application and fixturing presented to the robot. Consult Automation Division for correct mounting kit selection assistance. OrderKP2769-2222 Degree – Lincoln Electric Tool Center Point (TCP)KP2769-4545 Degree – Lincoln Electric Tool Center Point (TCP)KP2769-180180 Degree – Lincoln Electric Tool Center Point (TCP)KP3054-2222 Degree – Tregaskiss ® TCP, FANUC ® Solid Mount KP3055-2222 Degree – Tregaskiss ® TCP, Tregaskiss ® Clutch Mount KP3499-2222 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot Arms KP3499-4545 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot Arms KP3499-180180 Degree - Lincoln Electric Tool Center Point (TCP)for ABB and KUKA Robot ArmsExternal Dress Break-Away Disks Replaceable mounting interface disk designed to protect the robot arm by absorbing the effects of any damage in the event of a robot work envelope collision. OrderKP3194-1External Dress Break-Away Disk (Fanuc iB)KP3194-2External Dress Break-Away Disk (Fanuc 50 iC)KP3194-3External Dress Break-Away Disk (Fanuc iC)KP3194-4External Dress Break-Away Disk(ABB2600)KP3194-5External Dress Break-Away Disk(KR6, KR8, KR10)THRU-ARM OPTIONSThru-Arm Break-Away Disks Replaceable mounting interface disk designed to protect the robot arm by absorbing the effects of any damage in the event of a robot work envelope collision.See specification chart below for correct part number rWire Brake PlugPlug when removing wire brake from K4307-2 Order K3563-1Nose Cone Assemblies See specification chart below for correct part numberTorch HousingsSee specification chart below for correct part numberAir Blast KitBlows spatter from the nozzle orifice. Includes 20 ft (6.1 m) hose and fitting. Order K3352-1Thru-Arm Replacement Cable AssembliesSee specification chart below for correct part numberK466-10(1) K1500-3 Gun Receiver Bushing is required for Power Feed 10 series, LF series and LN-25 PRO wire feeders.(2)Terms are tradmarks of Illinois Tool Works.[3]Included with External Dress Torch [4]Included with Thru-Arm Torch(3)(3) Note that external dress guns include a 22 degree Lincoln Electric TCP gooseneck,liner and consumables. Mounting kit is not included.®®®®®®The Lincoln Electric Company22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.C USTO ME R ASSI STA NC E PO LICYThe business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information.For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit for more detail.All trademarks and registered trademarks are the property of their respective owners.。
林肯电力（Lincoln Electric）生产的焊接和切割设备操作手册说明书
RANGER ™3 PHASEOPERATOR’S MANUALFor Machines with Code Number 11079IM831October, 2004Safety Depends on YouLincol n arc wel ding and cutting equipment is designed and buil t with safety in mind. However, your overall safety can be increased by proper installation ... and thought-ful operation on your part.DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.And, most importantl y, think before you act and be careful.Copyright © 2004 Lincoln Global Inc.This manual covers equipment which is nolonger in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed.Mar ‘95Mar. ‘93vvfor selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you!1. Output rating in watts is equivalent to volt - amperes at unity factor.Output voltage is within +/-10% at all loads up to rated capacity.When welding available auxiliary power will be reduced.Internal combustion engines are designed to run in a level condition which is where the optimum perfor-mance is achieved. The maximum angle of operation for the engine is 15 degrees from horizontal in any direction. If the engine is to be operated at an angle,provisions must be made for checking and maintain-ing the oil at the normal (F ULL) oil capacity in the crankcase in a level condition.When operating at an angle, the effective fuel capaci-ty will be slightly less than the specified 9 gallons (34Liters).LIFTINGThe RANGER 3 PHASE weighs approximately 575lbs.(261kg) with a full tank of gasoline. A lift bail is mounted to the machine and should always be used when lifting the machine.HIGH ALTITUDE OPERATIONIf the RANGER 3 PHASE will be consistently operat-ed at altitudes above 5000 ft(1524m), a carburetor jet designed for high altitudes should be installed. This will result in better fuel economy, cleaner exhaust,and longer spark plug life. It will not give increased power which is decreased at higher altitudes. Engine horsepower is reduced by 3.5% per 1000feet(304.8m) for altitudes above 377 feet(115m).Do not operate a RANGER 3 PH ASE with a highaltitude jet installed at altitudes below 5000ft.(1524m) This will result in the engine runningtoo lean and result in higher engine operatingtemperatures which can shorten engine life.-----------------------------------------------------------------------Contact your local Kohler Authorized Dealer for highaltitude jet kits that are available from the engine •Shut off welder and allow muffler to cool beforetouching muffler.------------------------------------------------------------------------The RANGER 3 PHASE is shipped with the exhaust coming out on the left side. The exhaust can be changed to the opposite side by removing the two screws that hold the exhaust port cover in place and installing the cover on the opposite side. (Operating the RANGER 3 PHASE without the cover in place will result in a higher noise level and no increase in machine output.)LOCATION / VENTILATIONThe welder should be located to provide an unrestrict-ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area.STACKINGRANGER 3 PHASE machines cannot be stacked.CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERSShut off welder before making any electrical connections.------------------------------------------------------------------------WIRE FEED (CONSTANT VOLTAGE)CONNECTION OF LN-15 ACROSS-THE-ARC WIRE FEEDERThe LN-15 has an internal contactor and the electrode is not energized until the gun trigger is closed. When the gun trigger is closed the wire will begin to feed and the welding process is started.a. Shut the welder off.b. Set the Polarity switch to the desired polarity,either DC (-) or DC (+).c. Attach the single lead from the front of the LN-15to work using the spring clip at the end of the lead.This is a control lead to supply current to the wire feeder motor; it does not carry welding current.d.Set the “RANGE” switch to the “WIRE F EED-CV”position e. Place the Engine switch in the “Auto Idle” position.f. Adjust the wire feed speed at the LN-15 and adjust the welding voltage with the output “CONTROL” at the welder. Output “CONTROL” must be set above 3.Note:LN-15 Control Cable model will not work with• Lift only with equipment of ade-quate lifting capacity.• Be sure machine is stable when lift-ing.• Do not lift this machine using lift bail if it is equipped with a heavy accessory such as trailer or gas cylinder.FALLING• Do not lift machine if lift bail isEQUIPMENT can damaged.cause injury. • Do not operate machine whilesuspended from lift bail.--------------------------------------------------------------------------------CONNECTION OF TH E LN-25 TO TH E RANGER 3PHASE•Shut the welder off.•Connect the electrode cable from the LN-25 to the “ELECTRODE” terminal of the welder.Connect the work cable to the “TO WORK” termi-nal of the welder.•Position the welder “Polarity” switch to thedesired polarity, either DC (-) or DC (+).•Position the “RANGE” switch to the “WIREFEED” position.•Attach the single lead from the LN-25 control boxto the work using the spring clip on the end of the lead - it carries no welding current.•Place the engine switch in the “AUTO” position.•Adjust wire feed speed at the LN-25 and adjustthe welding voltage with the output “CONTROL”at the welder.NOTE:The welding electrode is energized at all times, unless an LN-25 with built-in contactor is used.If the output “CONTROL” is set below “3”, the LN-25contactor may not pull in.CONNECTION OF K930-2 TIG MODULE TO TH E RANGER 3 PHASE.The TIG Module is an accessory that provides high frequency and shielding gas control for AC and DC GTAW (TIG) welding. See IM528 supplied with the TIG Module for installation instructions.Note: The TIG Module does not require the use of a high frequency bypass capacitor. However, if the RANGER 3 PHASE is used with any other high fre-quency equipment, the bypass capacitor must be installed, order kit T12246.INSTRUCTIONSADDITIONAL SAFETY PRECAUTIONSAlways operate the welder with the roof and case sides in place as this provides maximum protection from moving parts and assures proper cooling air flow.Read and understand all Safety Precautions before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Owner’s Manual.WELDER OPERATIONWELDER OUTPUT• Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS.*Current Sensing for Automatic Idle.(Receptacle viewed from front of Machine)(FOR ALL SINGLE AND ZTHREE PHASE LOADS)TABLE lllELECTRICAL DEVICE USE WITH THE RANGER 3 PHASE.Type Common Electrical Devices Possible ConcernsResistive Heaters, toasters, incandescent NONElight bulbs, electric range, hotpan, skillet, coffee maker.Capacitive TV sets, radios, microwaves, Voltage spikes or high voltageappliances with electrical control.regulation can cause the capac-itative elements to fail. Surgeprotection, transient protection,and additional loading is recom-mended for 100% fail-safeoperation. DO NOT RUNTHESE DEVICES WITHOUTADDITIONAL RESISTIVE TYPELOADS.Inductive Single-phase induction motors, These devices require largedrills, well pumps, grinders, small current inrush for starting.refrigerators, weed and hedge Some synchronous motors maytrimmers be frequency sensitive to attainmaximum output torque, butthey SHOULD BE SAFE fromany frequency induced failures. Capacitive/Inductive Computers, high resolution TV sets,An inductive type line condition-complicated electrical equipment. er along with transient andsurge protection is required,and liabilities still exist. DONOT USE THESE DEVICESWITH A RANGER 3 PHASE The Lincoln Electric Company is not responsible for any damage to electrical components improperly connect-ed to the RANGER 3 PHASE.1.Install a double pole, double throw switch betweenthe power company meter and the premises dis-connect.Switch rating must be the same or greater than thecustomer’s premises disconnect and service over-current protection.2.Take necessary steps to assure load is limited tothe capacity of the RANGER 3 PHASE by installinga 40 amp 240V double pole circuit breaker.Maximum rated load for the 240V auxiliary is 40amperes. Loading above 40 amperes will reduceoutput voltage below the allowable -10% of ratedvoltage which may damage appliances or othermotor-driven equipment.3.Install a 50 amp 120/240V plug (NEMA type 14-50)to the Double Pole Circuit Breaker using No. 8, 4conductor cable of the desired length. (The 50 amp120/240V plug is available in the optional plug kit.)4.Plug this cable into the 50 amp 120/240V recepta-cle on the RANGER 3 PHASE case front.*Each duplex receptacle is limited to 20 amps.**Not to exceed 40A per 120VAC branch circuit whensplitting the 240 VAC output.***Use of 3-Phase AC poower is not recommendedwhile welding.LOADNATIONAL ELECTRICAL CODE FOR ALTERNATE WIRESIZE RECOMMENDATIONS.SUMMARY OF WELDING PROCESSESThis Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions.Simply follow the three-step procedure listed below.Step 1.LOCATE PROBLEM (SYMPTOM).Look under the column labeled “PROBLEM (SYMP-TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine isexhibiting.Step 2.POSSIBLE CAUSE.The second column labeled “POSSIBLE CAUSE ” lists the obvious external possibilities that may contribute to the machine symptom.Step 3.RECOMMENDED COURSE OF ACTIONThis column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.HOW TO USE TROUBLESHOOTING GUIDEService and Repair should only be performed by Lincoln Electric Factory Trained Personnel.Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.__________________________________________________________________________R A N G E R 3 P H A S E/ L N -15A N D L N -25 A C R O S S T H E A R C C O N N E C T I O N D I A G R A MM 20266JapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.JapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.。
DC_1500林肯焊机的故障诊断
DC—1500林肯焊机的故障诊断樊东海(宝鸡石油钢管厂 721008) 摘 要 简要叙述了林肯焊机的结构特点及控制调节电路的基本原理,介绍了三种典型故障的产生原因和诊断路径,供维修时参考。
主题词 焊机 原理 故障 分析 1 电路结构特点及基本原理DC—1500林肯焊机按其功能可分为主电路、操作电路、控制调节系统和保护电路四大部分。
1.1 主电路及操作电路主电路采用带平衡电抗器的双反星形可控硅整流电路,比起三相半波整流和三相桥式整流具有以下特点:(1)输出电压稳定,脉动小;(2)消除了整流变压器的直流磁化,变压器二次绕组的利用率高,体积小;(3)提高了整流元件承受负载的能力,输出电流比三相桥式整流电路增加一倍,适宜于作为低电压、大电流整流,整流效率高;(4)整流变压器采用不同的连接方式,可用380V或460V两种电压供电。
操作电路采用交流115V电源供电,电路中串接有过流、过热保护接点和远控操作控制接点3CR,近控时将3CR短接,见图1。
图1 主电路及操作电路原理图·40·焊管·第21卷第3期·1998年5月 1.2 控制调节系统控制调节系统由控制板、触发板和NA —5S 操作箱构成。
按其功能可分为给定、前置放大、综合反馈、电流截止负反馈、主调节器、触发电路和保护电路七大部分。
图2为焊机系统方框图。
图2 焊机系统方框图1.2.1 给定电路给定电路的主要作用是为主调节器提供一个可调的输入信号。
同时整定焊机的最大和最小输出值。
另外,由四个二极管组成的负逻辑或门电路将给定输入电压信号送到保护电路,当给定输入因任一端断线造成电位过低时,保护立即动作,将电源跳开,见图3。
1.2.2 主调节器主调节器是将给定信号和综合反馈信号经差动放大后,产生一个移相控制电压来控制触发脉冲的移相,从而控制了焊机的输出。
同时由模拟开关Q 6控制,在起弧时使移相控制电压最大,将可控硅导通角推到最小,以减少起弧时的冲击(见图4)。
林肯电子公司的高压电焊机说明书
Ar-Mix Tri-Mix (He) 90% He 7.5% Ar 2.5% CO₂ 98% Ar 2% CO₂ 98% Ar 2% O₂
100 to 625 in/min
75 to 500 in/min
75 to 495 in/min
75 to 780 in/min
75 to 760 in/min
100 to 510 in/min
90 to 225 in/min
Wave Control 1 Pinch -10.0 to 10.0 UltimArc® -10.0 to 10.0 Pinch -10.0 to 10.0 UltimArc® -10.0 to 10.0 UltimArc® -10.0 to 10.0 Pinch -10.0 to 10.0 UltimArc® -10.0 to 10.0 Pinch -10.0 to 10.0 UltimArc® -10.0 to 10.0 Pinch -10.0 to 10.0 UltimArc® -10.0 to 10.0 UltimArc® -10.0 to 10.0
100 to 600 in/min
100 to 645 in/min 100 to 625 in/min 100 to 645 in/min 90 to 250 in/min 125 to 700 in/min 150 to 750 in/min 125 to 800 in/min
Wave Control 1 UltimArc® -10.0 to 10.0
工业测量与控制DC1000系列数字控制器产品手册说明书
Copyright, Notices, and TrademarksPrinted in Taiwan - © Copyright 2004 Honeywell International Inc.Issue 1 - March 2004Warranty / RemedyHoneywell warrants goods of its manufacture as being free to defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.© Copyright 2004 Honeywell International Inc.Sales and ServiceHoneywell serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact your local sales office. See back pageIndustrial Measurement and ControlHoneywell Korea191 HanGangRo 2ga, YongSanGuSeoul, KoreaContents1.Overview (1)1.1Introduction (1)2.Installation (2)2.1Model Number Interpretation (2)2.2Specification (3)2.3Mounting (4)2.4External Dimension (4)2.4.1DC1010 (4)2.4.2DC1020 (5)2.4.3DC1030 (5)2.4.4DC1040 (5)2.5Wiring Diagrams (6)2.5.1DC1010 (7)2.5.2DC1020 (8)2.5.3DC1030 (9)2.5.4DC1040 (10)3.Configuration (11)3.1Operator Interface (11)3.2MODE Access (12)3.3MODEs (13)3.3.1Operation (13)3.3.2Configuration 1 (14)3.3.3Configuration 2 (15)3.4Alarms (17)3.4.1Deviation Alarm (17)3.4.2Absolute Value Alarm (18)3.4.3Program Alarm (19)3.4.4System Alarm (19)3.5Function Lock (20)4.Input Codes (21)4.1Thermocouples (21)4.2RTDs (22)4.3Linear Inputs (22)5.Operation (23)5.1Type of Control (23)5.1.1Manual Operation (23)5.1.2ON/OFF Control (23)5.1.3PID Control (23)5.2Set Point (23)5.3Alarm Set Point (23)6.Error Message (24)1. Overview1.1 IntroductionFunction The DC1000 family of microprocessor based controllers combine ahigh degree of functionality and reliability in 4 different formats: 1/16DIN, 1/8 DIN, 3/16 DIN, and 1/4 DIN.With a typical accuracy of ± 0.5% of span, the DC1000 is an idealcontroller for regulating temperature and other process variables in avariety of applications including dryers, semiconductor packaging &testing, plastic processing, packaging machinery, painting & coating,and climatic chambers.Easy to Configure Two different configuration levels provide easy access to parameters.A 4-digit security code prevents unauthorized changes. Parameterscan also be hidden to the user to prevent improper configuration ofthe unit.Various Control Algorithms The DC1000 series of controllers provides several differentalgorithms:PID or ON/OFF ControlHear/Cool Algorithms with 2 different PID setsMotor Position Control without slidewire feedbackSingle Phase Control with/without zero crossover controlThree Phase Control with/without zero crossover controlMount Anywhere The DC1000 family is industrial control equipments that must bepanel mounted. The wiring terminals must be enclosed within thepanel. The DC1000 is environmentally hardened and, when suitablyenclosed, can be mounted virtually anywhere in plant or factory; onthe wall, in a panel, or even on the process machine. It withstandsambient temperature up to 50°C (122°F).CE Conformity (Europe) This product is in conformity with the protection requirements of thefollowing European Council Directive: 73/23/EEC, the Low VoltageDirective, and 89/336/EEC, the EMC Directive. Conformity of thisproduct with any other “CE Mark” Directive(s) is not guaranteed.Enclosure Rating: Panel-mounted equipment rating IP00. Thiscontroller must be panel mounted and all terminals must be enclosedwithin the panel. Front panel IP65 (IEC 529) option is available.2.4.1 DC10102.4.2 DC10202.4.3 DC10302.4.4 DC1040Upper Limit Deviation Alarm (Alarm Code 11, No alarm release in the first alarming situation)Lower Limit Deviation Alarm (Alarm Code 12, No alarm release in the first alarming situation) Dev. Band Breakaway Alarm(Alarm Code 03, Alarm release in the first alarming situation)Dev. Band Breakaway Alarm(Alarm Code 13, No alarm release in the first alarming situation) Deviation Band Alarm (Alarm Code 04, Alarm release in the first alarming situation) Deviation Band Alarm (Alarm Code 14, No alarm release in the first alarming situation)Absolute Upper Limit Alarm (Alarm Code 15, No alarm release in the first alarming situation)3.4.2.3 Absolute Lower Limit Alarm (Alarm Code 06, Alarm release in the first alarming situation)3.4.2.4 Absolute Lower Limit Alarm (Alarm Code 16, No alarm release in the first alarming situation)Alarm3.4.3 Program3.4.3.1 Segment End Alarm (Alarm Code 07)Once the selected segment is completed, the alarm becomes actuated- ALD1 – ALD3 Set the Alarm Code 07- AL1 – AL3 Enter Segment No. for alarms- ALT1 – ALT3 Define the alarm timing(0 Flickering, 99.59 Continuant, Others Time Delay)3.4.3.2 Program RUN Alarm (Alarm Code 17)While a program runs, the alarm becomes actuatedAlarm3.4.4 System3.4.4.1 System Error Alarm (Alarm Code 08)3.4.4.2 System Error Alarm (Alarm Code 18)3.4.4.3 Timer Alarm (Alarm Code 19)Once the PV reaches to the SP, the alarm becomes actuated after a certain time delay.(Range: 00 hour 00 min – 99 hour 59 min)5. Operation5.1 Type of ControlOperation5.1.1 ManualThe control output can be managed manually. When the ‘A/M’ key is pressed, the parameter of ‘OUTL’ will appear in the upper display, and a fixed control output is shown in lower display (% value). Once the value is changed, the control output is changed and fixed again.Control5.1.2 ON/OFFThe output type must be Relay Output (DC10X0XX-1XX-XXX-X). The ‘P’ value can be changed to 0 in ‘Configuration 1’ mode to produce an ON/OFF control output.When the PV (process variable) reaches the SP (set point), the control output is ON (100%), when it reaches the SP the control output becomes OFF (0%).* To prevent the control output from flickering too frequently the hysteresis (‘HYS1’ in ‘Operation’ mode) is to be set.Control5.1.3 PIDPID control is the default control type of this controller. If ‘AT’ in ‘Operation’ mode becomes ‘YES’, the auto tuning process will start. After the auto tuning is completed, the controller gets optimum PID values for the control system and starts the operation automatically. (PID values can be set manually in ‘Configuration 1’ mode without auto tuning procedure.)Point5.2 SetAfter all the wiring connection is completed and power is applied, the targeted SP (Set Point) is to be entered. When power is applied, the default display is the PV & SP display. The SP may now be entered. (Change the value targeted, and press ‘SET’ key for saving)SetPoint5.3 AlarmIf necessary, each alarm should be set properly.- Set the Alarm Code required in ‘ALd1’ (ALd2 / ALd3) in ‘Configuration 2’ mode(Alarm Code: 00 to 19)- Define the alarm timing required for ‘ALt1’ (ALt2 / ALt3) in ‘Configuration 2’ mode‘0000’ flickering alarm, ‘9959’ continuant alarm‘XXXX’ XX min XX sec (Time Delay)- Enter the deviation value or absolute value in ‘AL1’ (AL2 / AL3) in ‘Operation’ modedepending on the Alarm Code selected above.- Set the hysteresis of alarms in ‘HYSA’ in ‘Configuration 2’ mode. (If necessary)DC1010/1020/1030/1040 Product Manual25Sales and ServiceFor application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the offices below. Warranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. © Copyright 2004. Honeywell International Inc. 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LtdPhone: +27 11 6958000FAX +27 118051504English Speaking AfricaPlease contact theHoneywell South Africanoffice.French Speaking AfricaPlease contact theHoneywell French office inEUROPEMIDDLE EASTAbu Dhabi U A EMiddle East HeadquartersHoneywell Middle East LtdPhone: +971 24432119FAX: +971 24432536Sultanate of OmanHoneywell & Co Oman LLCPhone: +968 701397FAX +968 787351EgyptHoneywell Egypt LtdPhone: +202 6905516& ext. /17 /18 /19FAX : +202 6905523Saudia ArabiaHoneywell Turki ArabiaLimitedPhone: +966-3-341-0140Fax: +966-3-341-0216KuwaitHoneywell Kuwait KSCPhone: +965 2421327Fax: +965 2428315QatarHoneywell Middle EastPhone: 974-4837768/9Fax: 974-4837765Industrial Measurement & Controls Honeywell Korea191 HanGangRo 2ga YongSanGuSeoul, Korea51-52-25-113 Issue 1 March 2004。
林肯焊机Power Wave ACDC 1000操作手册(中文版)
2.PF10A各项焊接参数的设置
2.6 起弧、收弧设置-Arc delay time 默认情况下，按一下按钮2，则指示灯start option亮，此时，显示屏上显示Arc delay time,拨动旋钮1可进行延迟时间的设置（0－5s），OFF表示0S。
2.PF10A各项焊接参数的设置
2.6 起弧、收弧设置-Arc strike 设定好ARC DELAY TIME 后再按一下按钮2，指示灯start option及WFS闪烁,显示 屏1上显示Arc strike,此时可拨动旋钮2进行起弧时送丝速度设置（10－200）
2.PF10A各项焊接参数的设置
2.6 起弧、收弧设置-crater time填弧坑时间 Start time设置完成后，再按一下按钮2，显示屏上显示crater time, 旋转旋钮1进行 熄弧时间设置（0－10s），OFF表示熄弧时间为0s，该设置不为0时，可拨动旋 钮2和旋钮3分别进行收弧电流及电压的调节
5.2.4按住储存按钮组的一号按钮2－5秒，将数据保存。
5.焊接实例 5.3.调整埋弧焊机头的角度和位置 焊丝干伸长32mm 焊枪角度0-3° 推角焊枪与底板的夹角：40°
5.4.设定焊接速度为22-23 Inch/min.
5.5.按下启动按钮开始焊接。
5.6.按下停止按钮停止焊接.
2.PF10A各项焊接参数的设置
2.6 起弧、收弧设置－burn back焊丝回烧时间 Crater time设置完成后，再按一次按钮2，可在0－2s间进行Burn back设置，再按 一下按钮2，则start option灯亮，显示屏上显示为arc delay time，回到默认状态。
3.焊接操作介绍
4.与设备相关的焊接资料
林肯焊机PowerWaveACDC1000操作手册中文版
2.PF10A各项焊接参数的设置
2.3焊接电流、送丝速度设置 当选定一个焊接程序后，拨动电流调节旋钮（旋钮2）进行焊接电流的调节。
2.PF10A各项焊接参数的设置
2.4焊接电压、Trim设置 当选定一个焊接程序后，拨动电压调节旋钮（按钮3）进行焊接电压的调节。
2.PF10A各项焊接参数的设置
2.5Arc control（弧控）设置 －frequency 默认情况下，按一下按钮1，Arc control（弧控）指示灯亮，显示屏1上显示当前 频率(图示为60Hz），此时拨动旋钮1，可以调整输出电流频率图示为62Hz；
4.与设备相关的焊接资料
4.1 焊接程序选择说明
在PF10A中，焊接程序号有着特定的含义，保护盖上有说明，其中
焊丝尺寸为英制显示。
第一位数字：表示所使用焊丝的尺寸
2 － 7/32’’ (5.6mm)
3 －3/16’’ (4.8mm)
4 －5/32’’ (4.0mm)
5 － 1/8’’ (3.2mm)
2.PF10A各项焊接参数的设置
2.5 Arc control（弧控）设置 －balance 将频率设为希望的值后，再按一下按钮1，显示屏1上显示当前Balance (含义在 后面讲)，拨动旋钮1可以在25－75之间设定；
2.PF10A各项焊接参数的设置
2.5 Arc control（弧控）设置 －dc offset 将Balance设定完成后，再按一下按钮1，显示屏1上显示DC OFFSET（见图）， 拨动旋钮1可以在－25，25之间进行设置。（对于单弧系统，设置完成后按一 下按钮1，则指示灯回复weld mode）
旋钮3 回抽丝 冷送丝
存储按钮组
显示屏1 起弧 收弧
林肯焊机说明书
林肯焊机说明书Ⅰ.机械安装1．机头安装安装应牢固以防起弧时机头移动，注意机头与工作电缆应与地绝缘。
根据需要，可装在垂直调节器/水平调节器/行走小车上，所定的机头出厂前根据用户的订购模式安装送丝比率，当改变焊丝直径时需改变送丝轮和导向管。
对不同直径的焊丝需调节随动轮压力调节螺丝，焊丝分两档0.9-2.4mm和3.0-5.6mm。
根据需要调节，对较软的焊丝，压力宜小一点。
出厂时送丝轮设为正转（如图所示方向），但安装板可转动180º，并对换校直器和导电杆，送丝轮转动方向通过改变控制箱内接线上626，627号线来实现。
一般用25kg送丝盘。
NA-3S/NA-4/NA-3SF出厂时所装焊丝校直器的焊丝直径大于2mm以上。
机头安装好后，通过校直器和送丝导向管安装焊丝（其入口处为倒圆）而出丝导向管入口处为倒角）。
2．控制箱安装控制箱在标准行走小车或其它的机架上，当装在其它机架上时，打开控制箱后盖，按照控制箱底板上的安装孔固定控制箱。
3．导电杆组件国内一般常用K231 和K226●K231 导电杆组件：一般用于600A，更高电流可能引起导电嘴磨损坏。
适用于Ф2.4-5.6mm，对不同焊丝需不同导电嘴。
对Ф2.0-2.4mm焊丝还需导电嘴选配件和导丝管。
把工件电缆控制接到导电杆上，用螺栓拧紧，不用完全校直焊丝，以保持良好的电接触。
把焊剂漏斗的软管接到锥形组件的开口处。
要注意经常更换坏的导电嘴。
●K226 压钳式导电杆：一般用于600-1000A。
K226-T 由两个锥形夹组成用于Ф2.4-3.2mm。
K226R由一个锥形夹和一个方形夹组成，用于Ф3.2-5.6mm。
导电杆装在机头的下部，注意锥形夹的斜坡应朝向工件移动方向。
压钳应与导向管对直，通过调节夹钳一侧的螺丝来调节。
Ⅱ.电气安装1．电缆连接需600W，115V/50AC（其中，350W 给送丝电机和控制电路，250W 给行走电路）●从机头到控制箱：所有的工件电缆都接到控制箱后部，每个机头都带1.2m 长电机电缆和1.2m 长焊剂斗电缆，插到控制箱一侧对应的接口内。
林肯DC1000焊机中文说明书
林肯DC1000焊机中文说明书IDEALARC DC-1000 IM420-A配合以下代码的机器使用：9919-9925 和10293注意安全，重在自己林肯电弧焊接和切割设备是以安全第一为准则进行设计和制造的。
但是，正确安装和操作更有利于保障您的人身安全。
禁止在没有通读此手册和所包含的安全规章情况下安装，使用或维修此设备。
更重要的是，客户在进行上述操作之前应考虑得当。
1安全！警告请确保所有的安装，操作，维护以及修理过程均由合格人员执行。
1.h. 为了防止烫伤，当发动机仍然热时严禁打开散热器压力盖！内燃机类设备1.a.在排除故障和维修前，应关闭发动机，除非维修工作需要它运转。
1.b.在开放，通风良好的地方操作发动机，或者将废气排到室外。
1.c.禁止在焊接电弧附近或当发动机运转时添加燃料。
在添加燃料前应使发动机停止转动并使其冷却，防止溅出的燃料挥发与热态的发动机部件接触而燃烧。
若燃料溅出，需擦净后才能启动发动机。
1.d.应使所有设备的安全防护罩，盖子和装置在适当位置并检修正常。
当起动，使用或维修设备时，手，头发，衣物和工具应远离V型皮带，齿轮，风扇和所有其它运动部件。
1.e.有些情况，需要拆除防护罩进行必要的维修。
切记只有在必要时才能拆下防护罩并且当维修结束后请迅速将其复原。
在运动部件附近工作时要格外小心。
1.f.禁止用手接近风扇。
当发动机工作时，禁止不顾调速器或空转轮而强行推动节气阀控制杆。
1.g.在维修时，当转动发动机或焊接电源时，为了防止意外起动汽油发电机，请断开火花塞接线，点火分配器顶盖或电磁发动机接线及其它。
电磁场对人体有害2.a.流过任何导体的电流会产生电磁场(EMF) 。
焊接电流在焊接电缆和焊机附近将产生EMF。
2.b. 在EMF区内心脏起搏器会受到干扰，带有心脏起搏器的焊工在焊接前应向医生咨询。
2.c.在焊接时暴露于EMF区情况下将对身体健康产生其它未知影响。
2.d. 所有焊工需执行下述步骤以减小焊接回路EMF区的暴露程度。
DC-1500~1200焊机操作手册
到工作状态，自动地停止和自动产生一个浮动的浪涌电流，所有 NA-3 在 1976 年 9 月后被制
造的，它即能在 CV 或 VV 设置各种控制电压板开关，可以冷起动。
2. 弧焊的产生，使用 DC-1500 模式开关，在 CV 埋弧焊模式或 CV 内部模式------有许多基本的
操作适用于好的弧焊，没有必要在每次使用的时候遵循下面的规定，但是当触发问题发生时，
通过重新起动和观察电流表的摆动，调整 OCV；
恰当地调整 OCV 的控制，电压表的指针将平滑地移动到理想的焊接电压和可重复的起动；
如果电压表移动到理想的焊接电压时，OCV 设置太高，这样将造成一个坏的起动；
如果电压表的指针在上升到理想电压之前，如果指针摆动，OCV 设置太低，这样将造成焊
丝断了；
h. 对于双弧焊，两个线的长度一样的话，将会有利于起动。
c. 对冷起动而言，使用的一种工件是干净的和焊丝与电极板相连；
d. 对热起动而言，当电线连接到工作状态以前，移动应该开始；
e. 设置 NA-3 开路电压大概范围，对最初的试验状态，选择的电压设置在下面表的最低的状
态，逐渐地设置控制到 2。
这是一个大概的设置，应该注意到使用 DC-1500，OCV 要求一个理想的起动比别的理想电
7 当使用 DC-1500 和林肯自动操作箱 NA-3：
1. NA-3------被设置在使用电源模式上，如果使用 CV 模式，NA-3VV 板开关应放在 CV，如果能
源被用在 VV 模式，NA-3 模式开关应扳在 VV 的模式上。
当在 DC-1500 上使用 NA-3 能够用各种变化的电压板模式冷起动；冷起动要求线路去逐渐地达
回路及信号灯等，主变压器及两组可控硅的过热保护接点串联在线路和主接触器线圈回路中，在
林肯焊机
DC-1000有三档模式开关，用来选择 CV自保护，CV埋弧或 CC（VV）埋弧。
它可与 LN-7、LN-8、LN-9 半自动送丝机，NA-3、NA-5、NA-5R 全自动送丝机及 LT56、
LT-7 小车配套使用。
安装
位置
将 DC-1000 放置于通风条件良好的清洁、干燥的位置，以减少由于污物的进入而导致的通
c) 焊接不稳定，每次起弧前，观察电流、电压旋钮应该在上次正常焊接的位置。
（在排除以上故障可能性后，再考虑对调一下焊接电源或控制箱，这样，可以缩小故障范围,然后再进一步确认故障点。）
5． 更换PC板的注意事项：
a) 关闭焊接电源。
b) 重新插拔各接插件。
是+1000A、+500A 和-1000A。输出端子下部有用于电极和接工件电缆的可以收缩的环
孔。拉出环孔，将导线从中穿过，与输出端子连接。
1000A输出接线柱适用于焊机满负荷的额定输出。
500A输出接线柱与焊机相连时，产生优良的低流焊弧特性，小于 450A时用于埋弧焊和
GMAW 工艺效果更佳。
启动机器
按下控制面板最右端的?ON?键，打开 115V 辅助电源，使三相输入接入器通电，再打开
主电源变压器。
输入接触器通电时，停止?启动钮下面的红灯亮。
输出控制
位于控制板中央的输出控制旋钮用于调节连续输出，可由最小旋至最大， 。
机器有标准的网路电压补偿功能，输入电压在?10%波动时，它可使输出保持恒定。
1．更换
2．检查前导变压器 T2 及相
关导线
3．检查接触器的输入电压
4．根据铭牌检查电压
林肯最新焊机
Power Wave AC/DC 1000What is it ?它是什么？t Submerged Arc Welding Power Source埋弧电源t Inverter based逆变t 3 phase input power (with AC output)三相输入t1,000 amps @ 100% Duty Cycle1000安100%暂载率Output输出t DC+ and DC–直流反接和直流正接t AC (Sine Wave and Variable Square Wave)交流（正弦波和可变的方波）t Constant Current恒流t Constant Voltage恒压High Power Factor 高功率因数P = V x I cos β(Real Input Power -kW)实际功率S = V x I (Apparent Input Power -kVA)表观功率βQ=V x I sin β(Reactive Power -kVAR)无效功率Power Factor 功率因数= cos β•Designed with passive power factor correction 采用被动功率因数修正技术•Less complex and more reliable. 简单和可靠•Lower losses and higher efficiency.更少的能量损耗和更高的效率•Power Fact: 95% 功率因素达到95%•Power Triangle 功率三角关系Advantages of High Power Factor高功率因数的优势t Increased Power Supply Capacity增加电源容量t Reduced Heat Load on Electrical Cables减少电缆线上的热损耗t Reduction of kVA Demand Decreases Electricity Delivery Charge需求功率的减少使得电力输送成本的减少t Reduced Voltage Drop on Cables减少压降损耗t Improved Equipment Operation提高设备运行Power UsageComparison电源使用比较shifts / per day , 80% Duty Cycle, 5 days a week , 50 weeks / year.计算基于电费为$0.11/度，设备以额定输出运行，每天两班各8小时，80%暂载率，每周5天，每年50周–Three coaxial modules combine to form a 50kW transformer三组模块组成了50kW的主变压器PowerWave AC/DC 1000Little output if aCoaxial Transformer同轴变压器Design Features 结构特点Molded Plastic End Caps 热塑端盖Retain Components 支撑部件Protect the Windings 保护线圈Means of Mounting Assembly 便于安装Secondary Windings 次级线圈Heavy Copper Tubing Joined at Rearwith Copper Strap.Each Tubing PairForms One Turn. Inside Pair Slides intothe Outside Pair in a Slide TromboneFashion.在端部与铜板相联的厚壁铜管。
林肯电子Idealarc DC1000和Idealarc DC1500潜水电缆设备产品说明书
SUBMERGED ARC EQUIPMENTFeatures (Idealarc® DC1000)• 500 amp output connections provide enhanced arc characteristics for low amperage flux-cored (FCAW) and MIG welding procedures.• S ingle range control for precise output control andeasy operation.• T erminal strip and output studs for remote connections and cable.• L ow profile case allows installation of a work-benchand stacking up to 2 machines to conserve floor space.• R emovable side panels for easy access to internal parts.• L ine voltage compensation maintains weldconsistency, even with line voltage changes of ±10%.• I nternal components, including windings, rectifiers Analog Power SourceIf an application requires pure welding power combined with multi-process power, then the Idealarc® DC-1000 with 1300 amps of smooth DC output is your best investment. Designed for Semi-automatic and automatic welding, the precise control of the Idealarc® DC-1000 provides superior MIG, flux-cored, submerged-arc welding and excellent air carbon arc gouging with up to 16.0 mm diameter carbons.The Idealarc® DC-1500 is a multi-process DC arc welding power source for automatic welding applications. It produces outstanding arc characteristics on both constant voltage and constant current processes for great welding versatility from a single power source. A singlerange full output control potentiometer provides outstanding welding performance.Industrial DC Multi-process weldersIdealarc® DC-1000, Idealarc® DC-1500。
林肯电力（Lincoln Electric）熔炼和切割设备操作手册说明书
OPERATOR’S MANUALRANGER ™8 LPGFor Machines with Code Number 10526, 10541, 10937IM604-BAugust, 2002Copyright © 2002 Lincoln Global Inc.This manual covers equipment which is nolonger in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed.Mar ‘95for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you!Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:viviTABLE OF CONTENTSPageSAFETY PRECAUTIONS .......................................................................................i - iv INTRODUCTORY INFORMATION............................................................................v GENERAL DESCRIPTION........................................................................................1DESIGN FEATURES.................................................................................................1SPECIFICATIONS....................................................................................................2-3OPTIONAL EQUIPMENT...........................................................................................4RECOMMENDED EQUIPMENT................................................................................5INSTALLATION INSTRUCTIONS (6)Safety Precautions (6)Machine Grounding.......................................................................................6Spark Arrester...............................................................................................6Trailers.........................................................................................................7-8Pre-Operation Service.. (7)Oil..................................................................................................................7Fuel...............................................................................................................8Battery Connection........................................................................................8Welding Output Cables........................................................................................8Angle of Operation...............................................................................................9High Altitude Operation........................................................................................9Muffler Relocation................................................................................................9Location / Ventilation ...........................................................................................9Connection of Lincoln Electric Wire Feeders....................................................9-10Connection of the LN-25 to the Ranger 8......................................................9Connection of the LN-7 to the Ranger 8.......................................................10High Frequency Generator for TIG Welding Applications...................................10OPERATING INSTRUCTIONS..............................................................................10-15Additional Safety Precautions.............................................................................10Welder Operation (10)Welder Output..............................................................................................10Ranger 8 Typical Fuel Consumption............................................................10Welder Controls - Function and Operation...................................................11Start/Shutdown Instructions.........................................................................11Break-in Period.............................................................................................12Welding Process. (12)Stick (Constant Current) Welding.................................................................12TIG (Constant Current) Welding...................................................................12Wire Feed Welding Processes (Constant Voltage)......................................13Summary of Welding Process......................................................................13Auxiliary Power (13)Standby Power Connection..........................................................................14Connecting Ranger 8 to Premises Wiring...........................................................15Electrical Device use with Ranger 8 LPG...........................................................16MAINTENANCE.......................................................................................................17Safety Precautions..............................................................................................17Routine Maintenance..........................................................................................17Engine Adjustments............................................................................................17Slip Rings............................................................................................................18Battery ................................................................................................................18Hardware............................................................................................................18Engine Maintenance Parts..................................................................................18TROUBLESHOOTING...........................................................................................19-20Wiring Diagram ................................................................................................21-22Connection Diagrams.........................................................................................23DIMENSION PRINT.. (24)PARTS LISTS....................................................................P229 Series, P254-C, & P255-CGENERAL DESCRIPTIONThe Ranger™8 LPG is a twin-cylinder LPG fuel engine driven multiprocess arc welder and AC power genera-tor. It is built in a heavy gauge steel case for durability on the job site.DESIGN FEATURESAC/DC STICK WELDING (Constant Current)•AC 40 - 225 Amps•DC 40 - 210 Amps•100% Duty Cycle on All Settings•Output Selector with 6 Ranges•Output Control for Fine Current Adjustment•Use with a broad range of AC & DC Electrodes Including Fleetweld®5PDC SEMIAUTOMATIC WIRE FEED WELDING (Constant Voltage)•CV Tap Setting for 60-200 Amps.•100% Duty Cycle.•Excellent Performance with .068” (1.7mm) NR®-211-MP Innershield®Electrode.•Limited MIG Welding with L-50 & L-56 using blended Argon Shielding Gas.•The Recommended Wire Feeder is the LN-25, but Can Also be Used with the LN-7 Wire Feeder.(LN-7 and LN-25 without Contactor Requires theK240 Contactor Kit).AC/DC TIG WELDING (Constant Current)•AC & DC TIG Welding Can be Done at All Constant Current Output Range Settings.AUXILIARY POWER•8000 Watt AC 115/230 Volt 60 Hz. Generator.•Operates AC Power Tools.•Powers Battery Chargers.•Powers a 1.5 HP Motor (If Started Under No Load).•Lights Eighty 100 Watt Incandescent Bulbs.•Can be Used for Standby Power.OTHER FEATURES•Polarity Switch for Selecting DC+, DC-, or AC Welding Output.• K930-1 TIG Module Available for high frequency and shielding gas control for AC and D C GTAW (TIG) welding applications.•Remote Control Receptacle Kit Available.•Electronic Engine Idler. Engine Automatically Goes to Low Idle in 10 to 14 Seconds after Welding or Use of Auxiliary Power. Includes High Idle Switch.•Electric Starting.•Battery Charging Ammeter.•Full 8 kVA Auxiliary Output Receptacle.•Factory Installed Engine Hour Meter.•Engine Protection Shuts Engine Down in theEvent of Low Oil Pressure.•Built-in Feet for Easy Mounting to Truck Bed or Trailer.•All Copper Alternator Windings and HighQuality Insulation for Long-Life and Dependability.•Powder Painted Case and Base for Outstanding Corrosion Protection.•Quiet muffler with reversible exhaust feature; either right or left side of machine.ENGINEThe Kohler 20 HP Command®* LPG engine offers the following features:•Air Cooled, Twin-Cylinder.• Overhead valves• Hydraulic valve lifters•Cast Aluminum Alloy Crankcase with Integral Cast Iron Cylinder Liners.•Electric Start with Solid State Battery Charging Module.•Solid State Breakerless Ignition.•Spin on Oil Filter.•Low Oil Pressure Shutdown Protection.•LPG regulator and vaporizer.* This trademark is the property of Kohler Co.MachineSPECIFICATIONSRanger 8 (Kohler CH20S Command® w/ LP)2 Cylinder4 CycleAir-CooledLPG Engine.Aluminum Alloy withCast Iron Liners,Electronic IgnitionAuto Electronic IdlerOverhead Valves20 HP@ 3600 RPMFull Load:3500 RPMHigh Idle:3700 RPMLow Idle:2200 RPM38.1 cu in(624 cc)Fuel:LPG cyl.Lubricating Oil:2.0 Qts (1.9 L)ProductName Description Horsepower OperatingSpeeds Displacement CapacitiesEngineAC STICK / TIG (CC) OUTPUTOUTPUT AMPSO U T P U T V O L T S A C50100150200250010203040607080DC STICK / TIG (CC) OUTPUTOUTPUT AMPSO U T P U T V O L T S D C5010015020025030035001020304050607080CV OUTPUT RANGE50100150200250300OUTPUT AMPS 3500510152025303540DC WIRE FEED (CV) OUTPUT O U T P U T V O L T S D CBracket for Mounting a Welding Gas Cylinder and a LPG Fuel Cylinder to a K933-1 (K934-2) -Easily mounts on the back of the K933-1 Four Wheel Undercarriage to carry both a welding gas cylinder and a lift truck type LPG fuel cylinder with a capacity of 33.5 lbs. or 43.5 lbs. of fuel.Canvas Cover (K886-1)- To protect the Ranger 8 when not in use. Made from attractive red canvas material which is flame retardant, mildew resistant, and water repellent.Power Plug Kit (K802-R)- Provides four 115V plugs rated at 15 amps each and one dual voltage, full kVA plug rated at 115/230V, 50 amps.Accessory Kit (K710)- Includes 30 ft (9.1m) 3 AWG electrode cable, 25 ft. (7.6m) 3 AWG work cable, headshield with No. 12 filter, GC300 work clamp and Cooltong®300 electrode holder. Cables are rated at 225 amps, 40% duty cycle.Remote Control Receptacle Kit (K892-1)- Includes a 6-pin MS-type (Amphenol) receptacle and a local-remote toggle switch that mounts in the case front. Requires a Remote Control Option.Remote Control (K857)- Consists of a control box with 25 ft. (7.5m) of four conductor cable. Permits remote adjustment of output voltage. (Requires Remote Control Receptacle Kit to be mounted in machine.)Spark Arrester Kit (K894-1)- Includes a heavy gauge steel, approved spark arrester and clamp foreasy mounting to muffler exhaust pipe.Capacity Cylinder Weight FootringLP-Gas Volume Empty Outside(LBS.)(Cu. In.)(LBS.)Diameter33.5221922.59 3/8”43.5287325.59 3/8”Note: The Ranger 8 LPG cannot be used with vapor draw LP gas cylinders such as those used forrecreation vehicles, trailers, grilles, and boats.The Ranger 8 is shipped with the engine crankcase filled with SAE 10W-30 oil. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Make certain that the oil filler cap is tightened securely. Refer to the engine Owner’s Manual for specific oil recommendations.LUBRICATION SYSTEM CAPACITY(INCLUD ING FILTER)Kohler CH20S - 2.0 Quarts (1.9 Liters)Angle of OperationInternal combustion engines are designed to run in a level condition which is where the optimum perfor-mance is achieved. The maximum angle of operation for the engine is 25 degrees from horizontal in any direction. If the engine is to be operated at an angle, provisions must be made for checking and maintain-ing the oil at the normal (FULL) oil capacity in the crankcase in a level condition.High Altitude OperationThe Ranger 8 LPG requires no adjustment for high altitude operation.Muffler RelocationShut off welder and allow muffler to cool before touching muffler.---------------------------------------------------The Ranger 8 is shipped with the exhaust coming out on the left side. The exhaust can be changed to the opposite side by removing the two screws that hold the exhaust port cover in place and installing the cover on the opposite side. (Operating the Ranger 8 without the cover in place will result in a higher noise level and no increase in machine output.)Location / VentilationThe welder should be located to provide an unrestrict-ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet.Connection of Lincoln ElectricWire FeedersShut off welder before making any electrical connections.------------------------------------------------------------------------Wire Feed (Constant voltage)Connection of the LN-25 to the Ranger 8a.Shut the welder off.b.Connect the electrode cable from the LN-25 to the“ELECTRODE” terminal of the welder. Connectthe work cable to the “TO WORK” terminal of thewelder.c.Position the welder “Polarity” switch to the desiredpolarity, either DC (-) or DC (+).d.Position the “RANGE” switch to the “WIRE FEED”position.e.Attach the single lead from the LN-25 control boxto the work using the spring clip on the end of thelead - it carries no welding current.f.Place the idler switch in the “AUTO” position.g.Adjust wire feed speed at the LN-25 and adjustthe welding voltage with the output “CONTROL”at the welder.NOTE:The welding electrode is energized at all times, unless an LN-25 with built-in contactor is used. If the output “CONTROL” is set below “3”, the LN-25 contactor may not pull in.Connection of the LN-7 to the Ranger 8 Arraya.Shut the welder off.b.Connect the LN-7 and the K240 contactor kit perinstructions on the connection diagram S17742(can be found in the back of this manual).c.Place the “RANGE” switch to the “WIRE FEED”position and the “POLARITY” switch to thedesired polarity.d.Place the “IDLER” switch in the “HIGH” idleposition. The engine idling device may notfunction when welding in the “WIRE FEED” mode.e.Adjust wire feed speed at the LN-7 and adjust thewelding voltage with the output “CONTROL” atthe welder.NOTE:If the output “CONTROL” is set below “3” the K240 contactor may not pull in.Connection of TIG Module (K930-1)to the Ranger 8The TIG Module is an accessory that provides high frequency and shielding gas control for AC and D C GTAW (TIG) welding. See IM528 supplied with the TIG Module for installation instructions.Note: The TIG Module does not require the use of a high frequency bypass capacitor. If any otherhigh frequency accessory is used with theRanger 8, a bypass capacitor (Order KitT12246) must be installed in the Ranger 8.Motor StartingMost 1.5 HP motors can be started if there is no load on the motor or other load connected to the machine,1.Install a double pole, double throw switch between the power company meter and the premises disconnect.Switch rating must be the same or greater than the customer’s premises disconnect and service overcurrent protection.2.Take necessary steps to assure load is limited to the capacity of the Ranger 8 by installing a 35 amp 230V double pole circuit breaker. Maximum rated load for the 230V auxiliary is 35 amperes. Loading above 35 amperes will reduce output voltagebelow the allowable -10% of rated voltage which may damage appliances or other motor driven equipment.3.Install a 50 amp 115/230V plug (NEMA type 14-50)to the Double Pole Circuit Breaker using No. 8, 4 conductor cable of the desired length. (The 50 amp 115/230V plug is available in the optional plug kit.)4.Plug this cable into the 50 amp 115/230V receptacle on the Ranger 8 case front.Figure 1CONNECTION OF RANGER 8 TO PREMISES WIRINGLOADNATIONAL ELECTRICAL CODE FOR ALTERNATE WIRESIZE RECOMMENDATIONS.1616ELECTRICAL DEVICE USE WITH THE RANGER 8 LPG.Type Common Electrical Devices Possible ConcernsResistive Heaters, toasters, incandescent NONElight bulbs, electric range, hotpan, skillet, coffee maker.Capacitive TV sets, radios, microwaves, Voltage spikes or high voltageappliances with electrical control.regulation can cause the capaci-tative elements to fail. Surgeprotection, transient protection,and additional loading is recom-mended for 100% fail-safeoperation. DO NOT RUNTHESE DEVICES WITHOUTADDITIONAL RESISTIVE TYPELOADS.Inductive Single-phase induction motors, These devices may require largedrills, well pumps, grinders, small current inrush for starting.refrigerators, weed and hedge trimmers Some synchronous motors maybe frequency sensitive to attainmaximum output torque, butthey SHOULD BE SAFE fromany frequency induced failures.Capacitive/Inductive Computers, high resolution TV sets, A ferroresonant powercomplicated electrical equipment. conditioner is required, andliabilities still exist.The Lincoln Electric Company is not responsible for any damage to electrical components improperly connect-ed to the RANGER 8 LPG.MAINTENANCESafety PrecautionsRead the Safety Precautions in the front of this manu-al and the engine instruction manual before working on this machine.Keep all equipment safety guards, covers, and devices in position and in good repair. keep hands,hair, clothing, and tools away from gears, fans, and all other moving parts when starting, operating, or repair-ing the equipment.Routine Maintenance1.At the end of each day’s use, make certain that thevalve on the LPG fuel supply cylinder is closed.Check the crankcase oil level, add oil if needed.Make certain that the oil filler cap is securely tight-ened after checking or adding oil. If the cap is not tight, oil consumption can increase significantly which may be evidenced by white smoke coming from the exhaust.2. OIL - Maintenance schedule for changing the oil and oil filter after break-in:The above schedule is for normal operating condi-1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables,connect the positive cable first and the negative cable last.HardwareBoth English and Metric fasteners are used in this welder.Engine Maintenance PartsM 17215-4C R M 28731F 2.75D I ME N S I O N P R I N T - R a n g e r 8 L P G (K o h l e r )There is a 10%discount on all orders of $50.00 or more for shipment at one time to one location.Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.Prices include shipment by 4th Class Book Rate for U.S.A. Mainland Only.Please allow up to 4 weeks for delivery.UPS Shipping for North America Only.All prepaid orders that request UPS shipment please add:$5.00For order value up to $49.99$10.00For order value between $50.00 & $99.99$15.00For order value between $100.00 & $149.00For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.METHOD OF PAYMENT:(Sorry, No C.O.D. Orders)CHECK ONE:Name:_______________________________________________Please Invoice (only if order is over $50.00)Address:_______________________________________________Check or Money Order Enclosed, U.S. Funds only _______________________________________________Credit Card - Telephone:_______________________________________________Signature as it appears on Charge Card:Account No.Exp Date|_|_||_|_|______________________Month YearUSE THIS FORM TO ORDER:Order from:BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.Lincoln Welding School Titles:Price Code QuantityCost(ED-80)New Lessons in Arc Welding $5.00L Seminar Information Procedure Handbook “Twelfth Edition ”$15.00PH (ED-45)How to Read Shop Drawings $4.50H Educational Video Information Incentive Management $5.00IM (ED-93) A New Approach to Industrial Economics $5.00NA James F. Lincoln Arc Welding The American Century of John C. Lincoln $5.00AC Foundation Book Information Welding Preheat Calculator $3.00WC-8(JFLF-515)Pipe Welding Charts $4.50ED-89SUB TOTALAdditional Shipping Costs if anyJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.JapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.。
林肯电气 DC 晶体管焊接电缆焊接器说明书
®®the leader in technology and service!Small Package . . .Superior Performancethe little guys that can run with the big boys!DC Inverter Arc WeldersS Models(Stick/Lift TIG)•130S •150S •190S GTS Models(Stick/Lift TIG/HF TIG)•130GTS •150GTS •190GTS•Superior performance for TIG/Stick Applications- the popular Lincoln ®5P - other Cellulose and Rutile Electrodes - Stainless Steel and Low Hydrogen Electrodes - Lift TIG GTAW - High frequency TIG (GTS models only)•Operation on 115/208/220/230 VAC •Weighs less than 19 lbs/8.5 kg •Up to 190 amps of output®Lincoln and 5P are trademarks of the Lincoln Electric CompanyProcess Selection•Stick•Lift Start TIGCurrent Control5 to MachineMaximum AmperageHot Start - 0-100AStick OnlyWarning LightIndicates improper input voltage or temperature overload when litPower LightIndicates Power Service ONRemote 8 PIN Control Connector•Current Control Remote •ON/OFF Weld CurrentPulse Frequency2 Ranges (.5 - 25 Hz)(10 - 500 Hz)Pulse•Off•High Range (.5 - 25 Hz) Select •Low Range (10 - 500 Hz) SelectProcess Selection•Stick•Lift Start TIG•High Frequency Start TIGHot Start - 0-100ATIG HF Start and StickCurrent Control5 to MachineMaximum AmperageUpslope .5-5 sec Downslope 1.0-10 sec Spot Timer .5-5 sec Slope - OnSpot Timer/Sloper - Off Spot Timer - OnWarning LightIndicates improper input voltage or temperature overload when litPower LightIndicates Power Service ONRemote 8 PIN Control Connector•Current Control Remote •ON/OFF Weld CurrentS SeriesThe S Series is available in models with maximum current outputs of 130, 150 and 190 amps. These machines are excellent for Stick welding applications up to their rated output. They are provided with an adjustable hot start and automatically adjusted arc control for smooth and easy operation with all electrodes.The S Series also provides high quality TIG results when operating in the Lift TIG mode. No high frequency is used. Simply touch the electrode to the work and lift, and the TIG arc is initiated with no high frequency and no damage to the tungsten electrode.It can be used for industrial/maintenance applications on 208/230VAC or home/utility applications on 115 VAC. All machines are pro-vided with Smart Link™ capability to automatically link to either 115or 208/230 VAC.GTS SeriesThe GTS Series offers all of the same capabilities as the S Series as well as many TIG controls to master those applications where tight control and high quality are required. The standard controls provid-ed on all GTS machines are a gas valve, upslope and downslope, spot timer, pulser, and high frequency starting. A fixed preflow is provid-ed and postflow is automatically adjusted by the current level.ApplicationsBoth S and GTS Series are excellent for construction, maintenance,HVAC, fabricators, manufacturing, contractors, utility, farm and home. Please refer to the specifications for recommended operation of the machines.MACHINESACCESSORIESDISTRIBUTED BY:International Customer Service Thermadyne Canada Thermadyne UK Thermadyne Asia Sdn. Bhd.Cigweld Australia Oakville, Ontario, Canada Oakville, Ontario Canada Chorley, England Kuala Lumpur, Malaysia Melbourne, Australia Ph: (1) 905-827-9777Ph: (1) 905-827-1111Ph: (44) 1257-261755Ph: (60) 3-692-2988Ph: (61) 3-9487-1234Fax: (1) 905-827-9797Fax: (1) 905-827-3648Fax: (44) 1257-224800Fax: (60) 3-692-1085Fax: (61) 3-9487-1487Thermadyne do Brasil Thermadyne Middle East Thermadyne de Mexico Thermadyne Japan Thermadyne EuropeSao Paulo, Brazil Dubai, United Arab Emirates Mexico City, Mexico Osaka, Japan Milan, ItalyPh: (55) 11-744-3444Ph: (971) 4-632-400Ph: (52) 5696-7407Ph: (81) 6-4809-8411Ph: (39) 039-204-991Fax: (55) 11-453-2260Fax: (971) 4-631-781Fax: (52) 5696-7757Fax: (81) 6-4809-8412Fax: (39) 039-204-9922U.S. CUSTOMER SERVICE: 2200 Corporate Drive 800-255-5846 • FAX 800-332-0946International OfficesForm No. 0-0820 (6/99)©Thermal Arc Inc., 1997Printed in U.S.A.。
林肯电气 电弧焊机操作手册 Power Wave
操作员手册请注册您的机器：/register 搜索授权维修商和分销商： /locatorIM C 10370 | 发布日期 2016年9月Lincoln Global, Inc. 保留所有权利。
使用本手册的机器代码是：12643!˖保持供未来参考购买日期代码：（如：10859）序列号：（如： U1060512345）目录产品描述 (3)设备局限 (3)设计特点 (3)安装 .......................................................................A部分技术规格 .........................................................................A-1机器接地 .........................................................................A-2位置与冷却通风 ....................................................................A-2高频保护 .........................................................................A-2升举.........................................................................A-2堆垛 .........................................................................A-2倾斜.........................................................................A-2环境局限性.........................................................................A-2箱前控制 .........................................................................A-3箱后控制 .........................................................................A-4电弧焊的推荐焊条和作业电缆尺寸 .....................................................A-7控制电缆与电压传感连接.............................................................A-8TYPICA；集成系统（单ARM）...........................................................A-9操作 .......................................................................B部分通电顺序 .........................................................................B-1负载周期.........................................................................B-2常见焊接工艺.......................................................................B-3配件 .......................................................................C部分维护 .......................................................................D部分目视检查 .........................................................................D-1例行维护 .........................................................................D-1定期维护 .........................................................................D-1故障排除 .......................................................................E部分如何使用故障排除指南...............................................................E-1用状态灯解决系统问题...............................................................E-2POWER WAVE的错误代码 ..............................................................E-3图 ...........................................................................F部分零部件清单可能会在未给出通知的情况下修改或升级内容/详情。