冲压工艺流程图范例(中英文)
冲压工艺与外文翻译文档
12.外文翻译1. The mold designing and manufacturingThe mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has not formed the industry. Straight stabs 0 centuries 80's later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) the mold enterprise's development also rapid quietly.Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, its main gap concentrates precisely to, large-scale, is complex, the long life mold domain. As a result of in aspect and so on mold precision, life, manufacture cycle and productivity, China and the international average horizontal and the developedcountry still had a bigger disparity, therefore, needed massively to import the mold every year .The Chinese mold industry must continue to sharpen the productivity, from now on will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structure improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and the compound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the super finishing and polished the technology, the information direction develops .The recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, was complex, the long life, center the upscale mold and the mold standard letter development speed is higher than the common mold product; The plastic mold and the compressioncasting mold proportion increases; Specialized mold factory quantity and its productivity increase; "The three investments" and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on. Distributes from the area looked, take Zhejiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area, south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places such as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years.1.模具设计及制造模具是制造业的重要工艺基础，在我国模具制造属于专用设备制造业。
冲压工艺工序中英文对照
冲压工艺工序简称中英文对照
工序名称 （英文简称）
RST+BUR
工序名称 （英文名称）
RESTRIKE+BUR
BL
BLANK
FO+FL CPI+TR+CTR
FL+RST PI+CPI+SEP
PI+SEP
FORM+FLANGE
CAM PIERCE+TRIM+CAM TRIM
FLANGE+RESTRIKE
FORM
FL+SEP
FLANGE+SEPARATE
FL
FLANGE
TR
TRIM
PI
PIERCE
工序名称(中文) 拉延
修边冲孔 修边侧冲孔
整型 冲孔侧冲孔 翻边冲孔切开 修边冲孔整型翻孔
整型冲孔 整型冲孔侧冲孔切开
修边冲孔整型 整型冲孔切开
压型 翻边切开
翻边 修边 冲孔
编制：史茂华/2008-03-08
PIERCE+RESTRIKE
FL+RST RST+PI+SEP
2DR
FLANGE+RESTRIKE
RESTRIKE+PIERCE+SEPA RATE
2ND DRAW
TR/PI+CPI
TRIM+PIERCE+CAM PIERCE
FL+PI
FLANGE+PIERCE
工序名称(中文) 整型翻孔 落料 压型翻边
冲压工艺工序中英文对照
冲压工艺工序简称中英文对照
工序名称 （英文简称）
DR
工序名称 （英文名称）
冲压生产工艺流程图
无
①架模技术员调节平板车的高度
4
安装模 具
于模具台平齐，将模具推入到冲 压机下 ②调整模具位置，对准螺丝孔，
无
用扳手将两边的螺丝拧紧固定
无
0
冲床 1 模具 1
无
0
平板 车
1
手套
扳手 1
螺丝 1
无
0
套筒 剪刀
1 1
手套 抹布
气枪 1
铁钩 1
无
《工程蓝图》 《作业指导书》
①技术员按照料号找出图纸、作
业指导书、冲压参数表
符号
冲压生产工艺流程图
NO 工程名
作业内容
使用物料
使用设备 数量 使用治具
数 量
磷铜
①打开ERP系统，输入工令单所 青铜
发原料并打印领料单并签核
不锈钢
1 领料 ②物料员用领料单到仓库领出待 铁材
生产的所需物料，并用叉车拉回 纸带
电脑 打印机
1 1
车间物料仓按类别整理放置
胶盘
纸盘
无
0
器工 具
叉车
数 量
纸盘
⑤自检OK后关机并填好初件单，
送检待生产
①取约10-15PCS产品，连同初件
6
送检
单一起送至品保处，在品保首件 登记表上做好记录，待确认完后
无
指示是否可生产
投影仪 剪刀
1 1
样品盒 1
无
1
《检验指导书》
无
《工程蓝图》 《冲压首件检验记录表》
《模具维修单》
①技术员跟踪首件确认的结果并
做整修处理，直到确认OK，可以
生产止
②作业员准备好纸盘、纸带、PE 磷铜
袋、标签，生产中进行更换料盘 青铜
冲压工艺流程图范例（中英文）
冲压⼯艺流程图范例（中英⽂）1.尺⼨Size:φ111(+0.2,-0.3)2.尺⼨ize:45.5(+1.5，-2.0)3.尺⼨Size：42±1A-3返⼯Rework 50-03《返⼯指导书》《Rework Instructions》《检验记录》《Inspection record》报废scrap50-04移⾄⼯序50Move Product to process 5050-05601.JA21-160/160T冲床JA21-160/160T Presses2.HD146-H012/切边冲孔模Trimming andPunching die3.《冲压⼯艺卡⽚》《Stamping Process Card》1.尺⼨Size:φ180.5±0.52.尺⼨ize:6×φ8.7±0.253.位置度Location degree：A-4返⼯Rework60-03《返⼯指导书》《Rework Instructions》《检验记录》《Inspection record》报废scrap60-04移⾄⼯序60Move Product to process 6060-05701.JB21-160B-SM/160T冲床JB21-160B-SM/160T Presses2.HD124-H007/翻边模Flanging die3.《冲压⼯艺卡⽚》《Stamping Process Card》1.尺⼨Size:φ171.5±0.752.尺⼨ize:10(+2，0)3.⾓度Angle：85°±0.5°4.平⾯度Flatness：A-5返⼯Rework70-03《返⼯指导书》《Rework Instructions》《检验记录》《Inspection record》报废scrap70-04移⾄⼯序70Move Product to process 7070-05801.JA21-160/160T冲床JA21-160/160T Presses2.HD150-H003/压字模Pressure logo die(E32628-1)3.HD150-H004/压字模Pressure logo die(E32628-3)4.《冲压⼯艺卡⽚》《Stamping Process Card》1.尺⼨Size:φ4(+2，-1)2.尺⼨ize:2.5(+1.0，-0.5)3.尺⼨ize:1±0.25返⼯Rework80-03《返⼯指导书》《Rework Instructions》《检验记录》《Inspection record》报废scrap80-04移⾄半成品库Move Product to semi-finished library80-05存放Storage80-06《检验记录》《Inspection record》《检验记录》《Inspection record》《检验记录》《Inspection record》《检验记录》《Inspection record》《检验记录》《Inspection record》《检验记录》《Inspection record》80-0180-02《检验记录》《Inspection record》50-0260-0160-0270-0170-02翻边成形Flanging检验Inspection压字Pressure logo检验Inspection检验Inspection切边冲孔Trimming and Punching 检验Inspection。
模具-冲压及工序英语用语
组装、冲压、喷漆等专业词汇Assembly line组装线Layout布置图Conveyer流水线物料板Rivet table拉钉机Rivet gun拉钉枪Screw driver起子Electric screw driver电动起子Pneumatic screw driver气动起子worktable 工作桌OOBA开箱检查fit together组装在一起fasten锁紧(螺丝)fixture 夹具(治具)pallet栈板barcode条码barcode scanner条码扫描器fuse together熔合fuse machine热熔机repair修理operator作业员QC品管supervisor 课长ME制造工程师MT制造生技cosmetic inspect外观检查inner parts inspect内部检查thumb screw大头螺丝lbs. inch镑、英寸EMI gasket导电条front plate前板rear plate后板chassis基座bezel panel面板power button电源按键reset button重置键Hi-pot test of SPS高源高压测试V oltage switch of SPS电源电压接拉键sheet metal parts 冲件plastic parts塑胶件SOP制造作业程序material check list物料检查表work cell工作间trolley台车carton纸箱sub-line支线left fork叉车personnel resource department人力资源部production department生产部门planning department企划部QC Section品管科stamping factory冲压厂painting factory烤漆厂molding factory成型厂common equipment常用设备uncoiler and straightener整平机punching machine 冲床robot机械手hydraulic machine油压机lathe车床planer |'plein|刨床miller铣床grinder磨床driller??床linear cutting线切割electrical sparkle电火花welder电焊机staker=reviting machine铆合机position职务president董事长general manager总经理special assistant manager特助factory director厂长department director部长deputy manager | =vice manager副理section supervisor课长deputy section supervisor =vice sectionsuperisor副课长group leader/supervisor组长line supervisor线长assistant manager助理to move, to carry, to handle搬运be put in storage入库pack packing包装to apply oil擦油to file burr 锉毛刺final inspection终检to connect material接料to reverse material 翻料wet station沾湿台Tiana天那水cleaning cloth抹布to load material上料to unload material卸料to return material/stock to退料scraped |'skræpid|报废scrape ..v.刮;削deficient purchase来料不良manufacture procedure制程deficient manufacturing procedure制程不良oxidation |' ksi'dein|氧化scratch刮伤dents压痕defective upsiding down抽芽不良defective to staking铆合不良embedded lump镶块feeding is not in place送料不到位stamping-missing漏冲production capacity生产力education and training教育与训练proposal improvement提案改善spare parts=buffer备件forklift叉车trailer=long vehicle拖板车compound die合模die locker锁模器pressure plate=plate pinch压板bolt螺栓name of a department部门名称administration/general affairs dept总务部automatic screwdriver电动启子thickness gauge厚薄规gauge(or jig)治具power wire电源线buzzle蜂鸣器defective product label不良标签identifying sheet list标示单screwdriver holder起子插座pedal踩踏板stopper阻挡器flow board流水板hydraulic handjack油压板车forklift叉车pallet栈板glove(s)手套glove(s) with exposed fingers割手套thumb大拇指forefinger食指midfinger中指ring finger无名指little finger小指band-aid创可贴iudustrial alcohol工业酒精alcohol container沾湿台head of screwdriver起子头sweeper扫把mop拖把vaccum cleaner吸尘器rag 抹布garbage container灰箕garbage can垃圾箱garbage bag垃圾袋chain链条jack升降机production line流水线chain链条槽magnetizer加磁器lamp holder灯架to mop the floor拖地to clean the floor扫地to clean a table擦桌子air pipe 气管packaging tool打包机packaging打包missing part漏件wrong part错件excessive defects过多的缺陷critical defect极严重缺陷major defect主要缺陷minor defect次要缺陷not up to standard不合规格dimension/size is a little bigger尺寸偏大(小)cosmetic defect外观不良slipped screwhead/slippery screw head螺丝滑头slipped screwhead/shippery screwthread滑手speckle斑点mildewed=moldy=mouldy发霉rust生锈deformation变形burr(金属)flash(塑件)毛边poor staking铆合不良excesssive gap间隙过大grease/oil stains油污inclusion杂质painting peel off脏污shrinking/shrinkage缩水mixed color杂色scratch划伤poor processing 制程不良poor incoming part事件不良fold of pakaging belt打包带折皱painting make-up补漆discoloration羿色water spots水渍polishing/surface processing表面处理exposed metal/bare metal金属裸露lack of painting烤漆不到位safety安全quality品质delivery deadline交货期cost成本engineering工程die repair模修enterprise plan = enterprise expansionprojects企划QC品管die worker模工production, to produce生产equipment设备to start a press开机stop/switch off a press关机classification整理regulation整顿cleanness清扫conservation清洁culture教养qualified products, up-to-gradeproducts良品defective products, not up-to-gradeproducts不良品waste废料board看板feeder送料机sliding rack滑料架defective product box不良品箱die change 换模to fix a die装模to take apart a die拆模to repair a die修模packing material包材basket蝴蝶竺plastic basket胶筐isolating plate baffle plate; barricade隔板carton box纸箱to pull and stretch拉深to put material in place, to cut material,to input落料to impose lines压线to compress, compressing压缩character die字模to feed, feeding送料transportation运输(be)qualfied, up to grade合格not up to grade, not qualified不合格material change, stock change材料变更feature change 特性变更evaluation评估prepare for, make preparations for 准备parameters参数rotating speed, revolution转速manufacture management制造管理abnormal handling异常处理production unit生产单位lots of production生产批量steel plate钢板roll material卷料manufacture procedure制程operation procedure作业流程to revise, modify修订to switch over to, switch---to throw--over switching over切换engineering, project difficulty工程瓶颈stage die工程模automation自动化to stake, staking, reviting铆合add lubricating oil加润滑油shut die架模shut height of a die架模高度analog-mode device类模器die lifter举模器argon welding氩焊vocabulary for stamping冲压常词汇stamping, press冲压punch press, dieing out press冲床uncoiler & strainghtener整平机feeder送料机rack, shelf, stack料架cylinder油缸robot机械手taker取料机conveyer belt输送带transmission rack输送架top stop上死点bottom stop下死点one stroke一行程inch寸动to continue, cont.连动to grip(material)吸料location lump, locating piece, blockstop 定位块reset复位smoothly顺利dent压痕scratch刮伤deformation变形filings铁削to draw holes抽孔inquiry, search for查寻to stock, storage, in stock库存receive领取approval examine and verify审核processing, to process加工delivery, to deliver 交货to return delivenry to.to send delinery backto retrn of goods退货registration登记registration card登记卡to control管制to put forward and hand in提报safe stock安全库存acceptance = receive验收to notice通知application form for purchase请购单consume, consumption消耗to fill in填写abrasion磨损reverse angle = chamfer倒角character die字模to collect, to gather收集failure, trouble故障statistics统计demand and supply需求career card履历卡to take apart a die卸下模具to load a die装上模具to tight a bolt拧紧螺栓to looser a bolt拧松螺栓to move away a die plate移走模板easily damaged parts易损件standard parts标准件breaking.(be)broken,(be)cracked 断裂to lubricate润滑common vocabulary for dieengineering模具工程常用词汇die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印upsiding down edges翻边to stake铆合designing, to design设计design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓document folder文件夹file folder资料夹to put file in order整理资料spare tools location手工备品仓first count初盘人first check初盘复棹人second count 复盘人second check复盘复核人equipment设备waste materials废料work in progress product在制品casing = containerazation装箱quantity of physical invetory second count 复盘点数量quantity of customs count会计师盘,点数量the first page第一联filed by accounting department for reference会计部存查end-user/using unit(department)使用单位summary of year-end physical inventory bills年终盘点截止单据汇总表bill name单据名称This sheet and physical inventory list will be sent to accounting department together (Those of NHK will be sent to financial department)本表请与盘点清册一起送会计部－(NHK厂区送财会部)Application status records of year-end physical inventory List andphysical inventory card 年终盘点卡与清册使用－状况明细表blank and waste sheet NO.空白与作废单号plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点sample样品incoming material to be inspected进货待验description品名steel/rolled steel钢材material statistics sheet物料统计明细表meeting minutes会议记录meeting type 会别distribution department分发单位location地点chairman主席present members出席人员subject主题conclusion结论decision items决议事项responsible department负责单位pre-fixed finishing date预定完成日approved by / checked by / prepared by核准/审核/承办PCE assembly production schedulesheetPCE组装厂生产排配表model机锺work order工令revision版次remark备注production control confirmation生产确认checked by初审approved by核准department部门stock age analysis sheet库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工total合计cause description原因说明part number/ P/N 料号type形态item/group/class类别quality品质prepared by制表notes说明year-end physical inventory differenceanalysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量cause analysis原因分析raw materials原料materials物料finished product成品semi-finished product半成品packing materials包材good product/accepted goods/ acceptedparts/good parts良品defective product/non-good parts不良品disposed goods处理品warehouse/hub仓库on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块club car高尔夫球车capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕??shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸) draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度factor系数upward向上downward向下press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙weight重量total wt.总重量punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板)stripping plate内外打(脱料板)outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具移转成型用模具encapsulation molding低压封装成型射出成型用模具two plate两极式（模具）well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道h=0.02~0.05mmw=3.2mmL=3~5mm welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆)slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口H=F=1/2t~1/5tT=2.5~3.5mmdiaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Φ0.8~1.0mmRunner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣品质人员名称类QC quality control 品质管理人员FQC final quality control 终点品质管制人员IPQC in process quality control制程中的品质管制人员OQC output quality control 最终出货品质管制人员IQC incoming quality control 进料品质管制人员TQC total quality control 全面质量管理POC passage quality control 段检人员QA quality assurance 质量保证人员OQA output quality assurance 出货质量保证人员QE quality engineering 品质工程人员品质保证类FAI first article inspection 新品首件检查FAA first article assurance 首件确认TVR tool verification report 模具确认报告3B 3B 模具正式投产前确认CP capability index 能力指数CPK capability index of process 模具制程能力参数SSQA standardized supplier quality合格供应商品质评估OOBA out of box audit 开箱检查QFD quality function deployment品质机能展开FMEA failure model effectivenessanalysis 失效模式分析8 disciplines 8项回复内容FA final audit 最後一次稽核CAR corrective action request 改正行动要求corrective action report 改正行动报告FQC运作类AQL Acceptable Quality Level 运作类允收品质水准S/S Sample size 抽样检验样本大小ACC Accept 允收REE Reject 拒收CR Critical 极严重的MAJ Major 主要的MIN Minor 轻微的AOQ Average Output Quality 平均出厂品质AOQL Average Output Quality Level 平均出厂品质Q/R/S Quality/Reliability/Service 品质/可靠度服务MIL-STD Military-Standard 军用标准S I-S IV Special I-Special IV 特殊抽样水准等级P/N Part Number 料号L/N Lot Number 特采AOD Accept On Deviation 特采UAI Use As It 首件检查报告FPIR First Piece Inspection Report 百万分之一PPM Percent Per Million 批号制程统计品管专类SPC Statistical Process Control 统计制程管制SQC Statistical Quality Control 统计品质管制R Range 全距AR Averary Range 全距平均值UCL Upper Central Limit 管制上限LCL Lower Central Limit 管制下限MAX Maximum 最大值MIN Minimum 最小值GRR Gauge Reproducibility&Repeatability 量具之再制性及重测性判断量可靠与否DIM Dimension 尺寸DIA Diameter 直径FREQ Frequency 频率N Number 样品数其它品质术语类QCC Quality Control Circle 品质圈QIT Quality Improvement Team 品质改善小组PDCA Plan Do Check Action 计划执行检查总结ZD Zero Defect 零缺点QI Quality Improvement 品质改善QP Quality Policy 目标方针TQM Total Quality Management全面品质管理MRB Material Reject Bill 退货单LQL Limiting Quality Level 最低品质水准RMA Return Material Audit 退料认可QAN Quality Amelionrate Notice品质改善活动ADM Absolute DimensionMeasuremat 全尺寸测量QT Quality Target 品质目标7QCTools 7 Quality Controll Tools品管七大手法通用之件类ECN Engineering Change Notes 工程变更通知(供应商)ECO Engineering Change Order 工程改动要求(客户)PCN Process Change Notice 工序改动通知PMP Product Management Plan 生产管制计划SIP Specification In Process 制程检验规格SOP Standard Operation Procedure制造作业规范IS Inspection Specification 成品检验规范BOM Bill Of Material 物料清单PS Package Specification 包装规范SPEC Specification 规格DWG Drawing 图面系统文件类QC Quality System 品质系统ES Engineering Standarization 工程标准CGOO China General PCE龙华厂文件H Huston (美国)休斯敦C Compaq (美国)康伯公司C China 中国大陆A Assembly 组装(厂)S Stamping 冲压(厂)P Painting 烤漆(厂)I Intel 英特尔公司T TAIWAN 台湾IWS International WorkmanStandard 工艺标准ISO International StandardOrganization 国际标准化组织GS General Specification 一般规格CMCS C-China M-ManufactC-Compaq S-Stamping Compaq产品在龙华冲压厂制造作业规范CQCA Q-Quality A-AssemblyCompaq产品在龙华组装厂品管作业规范CQCP P-Painting Compaq产品在龙华烤漆厂品管作业规范部类PMC Production & MaterialControl 生产和物料控制PPC Production Plan Control 生产计划控制MC Material Control 物料控制ME Manafacture Engineering 制造工程部PE Project Engineering 产品工程部A/C Accountant Dept 会计部P/A Personal & Administration 人事行政部DC Document Center 资料中心QE Quality Engineering 品质工程(部)QA Quality Assurance 品质保证(处)QC Quality Control 品质管制(课) PD Product Department 生产部LAB Labratry 实验室IE Industrial Engineering 工业工程R&D Research & Design 设计开发部P Painting 烤漆(厂)A Asssembly 组装(厂)S Stamping 冲压(厂)生产类PCS Pieces 个(根,块等)PRS Pairs 双(对等)CTN Carton 卡通箱PAL Pallet/skid 栈板PO Purchasing Order 采购订单MO Manufacture Order 生产单D/C Date Code 生产日期码ID/C Identification Code (供应商)识别码SWR Special Work Request 特殊工作需求L/N Lot Number 批号P/N Part Number 料号其它OEM Original Equipment Manufacture 原设备制造PCE Personal Computer Enclosure 个人电脑外设PC Personal Computer 个人电脑CPU Central Processing Unit 中央处理器SECC SECC` 电解片SGCC SGCC 热浸镀锌材料NHK North of Hongkong 中国大陆PRC People's Republic of China中国大陆U.S.A the United States of America美国A.S.A.P As Soon As Possible 尽可能快的E-MAIL Electrical-Mail 电子邮件N/A Not Applicable 不适用QTY Quantity 数量VS 以及REV Revision 版本JIT Just In Time 零库存I/O Input/Output 输入/输出OK Ok 好NG Not Good 不行,不合格C=0 Critical=0 极严重不允许ESD Electry-static Discharge 静电排放5S 希腊语整理,整顿,清扫,清洁,教养ATIN Attention 知会CC Carbon Copy 副本复印相关人员APP Approve 核准,认可,承认CHK Check 确认AM Ante Meridian 上午PM Post Meridian 下午CD Compact Disk 光碟CD-ROM Compact Disk Read-OnlyMemory 只读光碟FDD Floppy Disk Drive 软碟机HDD Hard Disk Drive 碟碟机REF Reference 仅供参考CONN Connector 连接器CA V Cavity 模穴CAD Computer Aid Design 计算机辅助设计ASS'Y Assembly 装配,组装MAT'S Material 材料IC Integrated Circuit 集成电路T/P True Position 真位度TYP Type 类型WDR Weekly Delivery Requitement周出货需求C?T Cycle Time 制程周期L/T Lead Time 前置时间(生产前准备时间)S/T Standard Time 标准时间P/M Product Market 产品市场3CComputer,Commumcation,Consumerelectronic's 消费性电子5WIHWhen,Where,Who,What,Why,How to5MMan,Machine,Material,Method,Measurement4MIHMan,Materia,Money,Method,Time人力,物力,财务,技术,时间(资源)SQA Strategy Quality Assurance策略品质保证DQA Desigh Quality Assurance 设计品质保证MQA Manufacture QualityAssurance 制造品质保证SSQA Sales and service QualityAssurance 销售及服务品质保证LRR Lot Rejeet Rate 批退率BS Brain storming 脑力激荡EMI Electronic Magnetion Inspect高磁测试FMI Frequency Modulatim Inspect高频测试B/M Boar/Molding(flat cable)C/P Connector of PCA/P AssemblySPS Switching power supply 电源箱DT Desk Top 卧式(机箱)MT Mini-Tower 立式(机箱)DVD Digital Vedio DiskVCD Vdeio Compact DiskLCD Liquid Crystal DisplayCAD Computer AID DesignCAM Computer AID ManufacturingCAE Computer AID EngineeringABIOS Achanced Basic input/output system 先进的基本输入/输出系统CMOS Complemeruary Metoll Oxide Semiconductor 互补金属氧化物半导体PDA Personal Digital Assistant 个人数字助理IC Integrated Circuit 集成电路ISA Industry Standard Architecture 工业标准体制结构MCA Micro Channel Architecture 微通道结构EISA Extended Industry Standard Architecture 扩充的工业标准结构SIMM Single in-line memory module 单项导通汇流组件DIMM Dual in-line Memory Module 双项导通汇流组件LED Light-Emitting Diode 发光二级管FMEA Failure Mode Effectivenes 失效模式分析W/H Wire Harness 金属线绪束集组件F/C Flat Calle 排线PCB Printed Circuit Board 印刷电路板CAR Correction Action Report 改善报告NG Not Good 不良WPR Weekly Delivery Requirement 周出货要求PPM Parts Per Million 百万分之一TPM Total Production Maintenance全面生产保养MRP Material Requiremcnt Planning物料需计划OC Operation System 作业系统TBA To Be Design 待定,定缺D/C Drawing ChangeP/P Plans & ProceduneEMI Electrical-Music Industry 电子音乐工业RFI Read Frequency Input 读频输入MMC Maximum Material ConditionMMS Maximum Material SizeLMC Least Material ConditionLMS Least Material Size模具技术用语各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotaryforging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shellcasting 壳模铸造foam forming ?泡成形sinter forging烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slushmolding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warmforging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matchedmould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plungermold 有肩柱塞式模具burnishing die 挤光模landed positivemold 有肩全压式模具button die 镶入式圆形凹模loadingshoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold活动式模具clod hobbing 冷挤压制模louveringdie 百叶窗冲切模composite dies 复合模具manifolddie 分歧管模具counter punch 反凸模modular mold组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bendingdie 双折冷弯模具extrusion die 挤出模palletizing die叠层模family mold 反套制品模具plastermold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoketype die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流档板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug 铸耳cavity 模穴(模仁)cavity retainer plate 模穴托板centerpin 中心梢clamping block 锁定块coil spring螺旋弹簧cold punched nut 冷冲螺母coolingspiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejectorleader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘?flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧?goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶?冲头headless punch直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram压射柱塞inlay busher 嵌入衬套inner plunger内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶?lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locatingring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block歧管档块。
工艺流程图英文
工艺流程图英文Craft Process DiagramThe craft process is a sequential and systematic procedure that transforms raw materials into finished products. This article will describe the craft process diagram in detail.Step 1: Materials PreparationIn the first step, the materials required for crafting are gathered and prepared. This may involve selecting raw materials, such as wood or metal, and cutting them into the desired shape and size. Additional preparation may include cleaning, polishing, or treating the materials to enhance their quality.Step 2: Design and PlanningNext, the craftsmen design and plan the final product. This involves drawing sketches, creating prototypes, or using computer-aided design (CAD) software to develop a blueprint of the finished piece. The design phase is crucial as it ensures that the product meets the desired specifications and aesthetic requirements.Step 3: AssemblyAfter the design is finalized, the materials are assembled to create the product. This may involve joining different parts together using techniques such as welding, soldering, gluing, or stitching. The craftsmen carefully follow the design to ensure that each component is accurately aligned and securely connected.Step 4: Shaping and FormingIn this step, the craftsmen shape and form the product to give it thedesired appearance. This can be done by cutting, bending, hammering, or molding the materials. For example, in woodworking, a carpenter may use a saw to cut wood into specific shapes, while a blacksmith may use a hammer to forge metal into intricate designs.Step 5: Surface TreatmentTo enhance the product's appearance and durability, surface treatment is performed. This may include processes such as sanding, painting, coating, or polishing. For wooden products, sanding is often done to smoothen the surface before applying finishes such as varnish or paint. Metal products may undergo treatments like electroplating or powder coating to protect them from corrosion.Step 6: Quality AssuranceAt various stages of the craft process, quality checks are conducted to ensure that the final product meets the required standards. This entails inspecting the dimensions, specifications, and overall quality of the finished piece. Any defects or imperfections are identified, and corrective actions are taken to rectify them.Step 7: Packaging and DistributionOnce the product passes the quality checks, it is packaged and prepared for distribution. This involves wrapping, labeling, and arranging the finished products in suitable packaging materials. The packaged products are then stored or shipped to retailers or customers.Step 8: Maintenance and RepairAfter the product is delivered to the customer, it may require periodic maintenance or repair. This ensures that the product remains in optimal condition and extends its lifespan. Craftsmen may provide after-sales services to address any issues or damages that arise after the purchase.In conclusion, the craft process diagram involves various steps, starting from materials preparation to maintenance and repair. Each step contributes to the creation of a high-quality finished product. Craftsmanship requires skill, precision, and attention to detail, making it a unique and valuable form of art.。
冲压工艺流程图+PFMEA+CP范例(中英文)
20-03 尺寸Size：230×1250mm
20-04
《返工指导书》 《Rework Instructions》
20-05
20-06
20-07
《检验记录》 《Inspection record》
《检验记录》 《Inspection record》 《检验记录》 《Inspection record》
检验 Inspection 返工 Rework 隔离 Separate 移至领料区 Move to picking area
存放 Storage
20-02
1.QC12Y-12*2500/液压剪板机 QC12Y-12*2500/Hydraulic shears
2.《下料工艺卡片》 《Cutting process card 》
零件名称Part Description： 端盖 HP HUB CAP,GREASE NON-VENTED
序号NO.
作业 Fab
移动 贮存 检查 Move Store Inspect
报废、隔离
返工
Scrap
Rework Separate
过程描述 Operation Description
项目 Item
2.化学成分Chemical element:C≤0.15、Si 10-02 ≤0.05、Mn≤0.60、S≤0.035、P≤0.035
3.力学性能Mechanical properties：抗拉 强度Tensile strength ≥305Mpa、屈服强 度Yield strength≥175Mpa、断后伸长率 Elongation≥29
报废、隔离
返工
Scrap
Rework Separate
级进模具冲压过程流程图(中英文对照)
表面质量(碰伤、划伤)SURFACE QUALITY(DAMAGE、SEVERE SCRATSHE)
机床设定SETUP THE MACHINE
5
送料TRANSMITTING THE MATERIAL
机床稳定性STABILITY OF THE MACHINE
表面质量(碰伤、划伤)SURFACE QUALITY(DAMAGE、SEVERE SCRATSHE)
PRODUCT SPECIALITY
PROCESS SPECIALITY
对称度、尺寸、跳动、毛刺SYMMETRY、 DIMENSION、JUMPINESS、BURR
机床、模具设定SETUP THE MACHINE AND THE TOOL
表面质量(碰伤、氧化)SURFACE QUALITY(DAMAGE、OXIDATION)
产品名称 Part Name 模具号 Die Number 编制 Prepared
工序号
工艺流程 PROCESS CHART
冲压 过程流程图
产品编号 P/N 客户编号 Cust.
P/N 审批
Approved
工序名称
STAMPING
变差来源
PROCESS FLOW CHART
文件编号 No. 版本号 Revision No. 生效日期 Released Date
库存周转STORAGE TURNOVER
表面质量(碰伤、划伤)SURFACE QUALITY(DAMAGE、SEVERE SCRATSHE)
行车设定SETUP THE TRAVELLING CRANE
4
矫平材料FLATING THE MATERIAL
行车稳定性 STABILITY OF THE TRAVELLING CRANE
冲压工艺词汇中英文对照
工序名称（英文简称）工序名称(中文)工序名称（英文名称）DR拉延drawTR + PI修边冲孔trim + pierceTR + CPI修边侧冲孔trim + cam pierceRST整型restrikePI + CPI冲孔侧冲孔pierce + cam pierce FL + PI + SEP翻边冲孔切开flange + pierce + separate TR + PI + RST + BUR修边冲孔整型翻孔trim + pierce + restrike + bur RST + PI整型冲孔restrike + pierce RST + PI + CPI + SEP整型冲孔侧冲孔切开restrike + pierce + cam pierce +separate TR + PI + RST修边冲孔整型trim + pierce + restrikeRST + PI + SEP整型冲孔切开restrike + pierce + separate FO压型form FL + SEP翻边切开flange + separate FL翻边flangeTR修边trimPI冲孔pierce RST + BUR整型翻孔restrike + bur BL落料blank FO + FL压型翻边form + flange CPI + TR + CTR侧冲孔修边侧修边cam pierce + trim + cam trim FL + RST翻边整型flange + restrike PI + CPI + SEP冲孔侧冲孔切开pierce + cam pierce + separate PI + SEP冲孔切开pierce + separate TR + CTR + PI修边侧修边冲孔trim + cam trim + pierce TR + CTR + PI + SEP修边侧修边冲孔切开trim + cam trim + pierce +separate CTR + PI + SEP侧修边冲孔切开cam trim + pierce + separate PI + RST冲孔整型pierce + restrikeFL + RST翻边整型flange + restrike RST + PI + SEP冲孔整型切开restrike + pierce + separate 2DR二次拉延2nd draw TR/PI + CPI修边冲孔侧冲孔trim + pierce + cam pierceFL + PI翻边冲孔flange + pierce冲压工艺词汇中英文对照。
冲压部工艺流程图
模具领用单领用模具 模具 检查：模具状况、工序 生产完后：尾件放置在模腔内，保养后填返库单入库
检程中质量控制）、制件数量统计、检查保养模具、 卸模具、模具填单入库
成品入库
品管检验合格后，入库人、质检员、仓管员三方签字入库 注意：成品摆放、防护、转运
冲压车间工艺流程
冲压车间分为A、B、C、D四条生产线，分别生产不同类型的冲压件，其中 A线——生产A、B类件； 工艺流程图 B、C线——生产B类件，少量A及C类件； D线——生产C类件 生产方式：A、B、C线——排线生产； D线——排序生产
周生产计划
根据计划安排生产，布置各线生产任务
板料
根据各线任务，凭领料单领板料 检查：板料数量、规格、牌号、外观质量
精密零件冲压工艺流程
精密零件冲压工艺流程英文回答：Precision Stamping Process Flow.Precision stamping is a manufacturing process that utilizes specialized presses to shape sheet metal into complex and precise components. The process involves a series of steps that ensure the accuracy and quality of the finished product. Here is an overview of the typical precision stamping process flow:1. Tool Design and Fabrication.The first step in precision stamping is to design and fabricate the stamping tools. These tools consist of a die, which creates the desired shape in the sheet metal, and a punch, which applies force to the sheet metal to form it into the die. The tools are typically made from high-strength materials, such as hardened steel or carbide, towithstand the high forces involved in the stamping process.2. Material Preparation.Before stamping, the sheet metal material is preparedto ensure it is clean and free of any surface defects. This may involve cleaning, degreasing, or applying a lubricantto the surface of the material.3. Stamping Operation.The stamping operation is performed on a stamping press. The sheet metal is placed between the die and the punch,and the press applies force to the punch, causing it to press the sheet metal into the die and form the desired shape. The stamping operation can be performed in multiple stages, with each stage using a different die to create a more complex shape.4. Secondary Operations.After the initial stamping operation, secondaryoperations may be required to complete the part. These operations can include trimming, bending, or forming, which are performed to refine the shape or add features to the part.5. Quality Inspection.Throughout the stamping process, quality inspections are performed to ensure that the parts meet the specified tolerances and requirements. This involves checking the dimensions, shape, and surface finish of the parts to ensure they conform to the design specifications.6. Surface Treatment.Depending on the application, the finished parts may undergo additional surface treatments, such as plating, coating, or heat treatment, to enhance their properties or improve their appearance.中文回答：精密零件冲压工艺流程。
（完整版）冲压词汇中英文-1
（完整版）冲压词汇中英文-1冲压工艺词汇中英文对照注释2002-11-28第一版冲压工艺 stamping process拉延 draw 冲孑L pierce 整形 resrike 落料 blanking胀形 bulg ing压弯 bending 翻口 bead ing 装配 assembli ng刮边 shav ing 铆卩接 rivet ing 扭弯 twist ing 穿刺 perforati ng 再拉延 redraw 延伸率 rate of elon gati on tensile stre ngth bending stre ngth plastic deformati on伸长 len gthe ning 毛朿U burr正反拉深 positive and negative drawing 冲击线 impact line 单动拉延 si ngle acti on draw 渗碳 carb oni zati on 碳工钢 carb on tool steel 间隙配合 cleara nee fit 过盈配合 in terfere nee fit 抗拉强度抗弯强度冲压工序 stamping procedure 修边 trim 翻边 flan ge 校平 straighte n 压印 mark 切口 notch成形 form 缩口 n eck ing 压合 press ing 卷边 edge rolling卷耳curli ng 镦粗upsett ing 拉延性能draw ability 精度accuracy 强度 stre ngth 屈服强度 yield stre ngth 抗压强度compressive strength 工艺 r 缺口notch cut起皱 wrin kle/cri nkle去毛刺 defurri ng 回弹 spri ng-back 冲压负角 backdraft/undercut双动拉延 double action draw 碳素钢 carb on steel镀铬 chrome-plat ing紧配合 close fit 动配合 running fit系数coefficient 同心度concentricity曲柄crank 筒形件拉延cup drawing开卷机decoiler 深拉延deep drawing变形程度degree of deformation 凹坑凹痕dent模具寿命die life 双排冲double-row layout拉延系数draw rate 凸耳earing弹性回复elastic recovery 疲劳裂纹fatigue crack.> A r r —r. r -疲劳破坏fatigue fracture 成形极限forming limit加热炉furnace 砂轮grinding wheel灰口铁grey cast iron 中性层neutral layern-value n值工艺卡process chart拉毛划痕scoring 无废料排样side-by-side layout 搭边bridge 材料利用率stock utilization 加工硬化strain hardening 带钢ribbon steel 轧制方向rolling direction材料利用率material utilization 步距pitch冲压模具词汇中英文对照注释2002-11-28 第一版工程图die layout 工序working procedure冲压方向pressing direction 送料方向feeding direction送料高度loading height 取件高度unloading height 毛坯stock blank 调试tryout展开prolongation 条料band排样stock layout 片料sheet凸模轮廓线punch profile/line 凹模入口线die opening line 压料面binder(surface) 拉延槛lock step拉延筋draw bead 拉延深度draw depth拉延力draw tonnage 压边力binder tonnage装配图assembly drawing 零件图detail drawing剖面图section view 局部视图sketch view基准点datum mark 中心线central line制件名称part name 制件号part number零件detail part 工件work piece直径diameter 半径radius制件finished part 备件spare part易损件quick-wear part 模具维修die maintenance调试try-out 废料scrap宽度width 长度length高度height 厚度thickness公差tolerance 尺寸dimension圆孔round hole 长圆孔elongated hole/oblong 方孔square 异形孔irregular hole凸点weld embossment压床press 气垫air cushion滑块ram 闭合高度shut height内滑块inner slide 外滑块outerd slide模柄shank 托杆ejector/cushion pin平衡托杆balancing pin 自动夹紧automatic clamp location 垫板bolster T 型槽T groove材料material 铸铁cast iron铸钢cast steel 铸造镶块cast sectional镶块（钢镶件） insert 镶块（凹模）sectional die工具钢tool steel 合金钢alloy-steel上模upper die 下模lower/bottom die模架die set 模座shoe上底板upper plate/shoe 导柱guide pin下底板lower plate/shoe 导套guide pin bushing凸模punch 导向块guide block凹模die/matrix 导正销pilot压料圈blank holder 间隙clearance顶出器knockout/pad 接缝空刀joint relief定位块locator 挡料销stop pin废料刀scrap cutter 支架bracket缓冲器bumper block 弹簧spring导板wear(guide) plate 自润导板self-lube plate空开面relief/relieve 天窗window plate废料槽chute 废料滑板scrap shedding废料盒storage box 暗键blind key防护板guard 铭牌name plate橡皮rubber 加强筋rib键key 键槽keyway侧销retainer pin 安全侧销safety retainer pin 安全挡板securing plate 顶销pushing-out pin退料板/器stripper 回程return stroke预压弹簧pre-compressed spring 复位弹簧return spring到位标记bottom mark 压印器bottoming marker 压字器emboss button 压字标记marker凸模固定板punch holder/retainer 定位块l o cator反侧块back-up/heel block 侧向力lateral force/thrust观察孔/排水（气）孔vent 切刀深度trim entrance气缸cylinder 氮气缸nitrogen gas cylinder 滚轮滑道roller carrier 橡胶滚轮rubber roller定位板（拉延用）nest guide 定位检测器panel input detector 传感器sensor 行程stroke, travel定位销locating pilot pin 安全凸耳safety lug调整垫块distance plate 平衡块equalizer block铸造倒角cast bevel 铸造凸台cast boss聚胺酯存放限制器合件urethane stock block sets /storage block 行程限制器 stopblock模具标牌 die information tag 托杆标牌air pin tag送料装置feeding mechanism 送料（进料）feed 泡沫模型foam model 数控加工 nc machining 车削 lathe 数控铣 nc mill 磨削grind钻孔 drill 耐磨性 wear-resistance 石墨 graphite极进模 progressive die 复合模compound die热处理 heat treatment 淬火quenching/hardenin g火焰淬火 flame hardening 局部淬火 local hardening 正火normalizing退火 annealing凹模 button die 球锁凸模 ball-lock punch 废料弹顶器 Scrap stripper 通过孔 access core 角钢 angle iron 斜楔cam 驱动楔cam driver 斜楔座cam adapter 咬合（预导向）engagement安全区 safety area 起重棒 lift pin 快换冲头 quick exchanging punch 凸 V 型导板 male v block 螺钉 bolt 内六角螺钉 sockethead screw 带肩螺钉 sockethead shoulder screw 柱销 dowel pin带肩凸模 shoulder punch 弹簧定位销 spring guide pin 脱件器shedder pin 减轻孔 Lightening core 双向斜楔 filler slide cam 吊楔 aerial/flying cam 滑楔 camslide 固定座 die adapter 斜楔导板 cam slide gibC/P 点 coordinate point 铸入式起重棒 cast-in steel lug 压板台fastening slot 凹 V 型导板 female u block 螺纹 screw 平头十字螺钉 flathead screw 外六角螺钉 hexagon nut 真空吸盘 vacuum 渗氮nitriding硬度hardness 布氏硬度Brielle hardness 主模型master model 夹具jig 调质处理维氏硬度洛氏硬度检具加工余量refiningVickers hardnessRockwell hardnesschecking fixturemachine allowance。
冲压工艺
设备
冲压设备 • 机械压力机 • 液压机
冲压材料
• 板材 • 带材 • 管材及其他型材
冲压零件
冲压模具
材料
模具
• 冲压加工的主要工艺装备 • 冲压件质量与模具关系最大
冲压概述
3.冲压加工特点
• • • • • • • • 产品尺寸稳定，重量轻，刚度好 表面质量和精度较好 操作简单，易于实现自动化 生产效率高 适于大批量生产 大批量生产时加工费用较低 依赖设备与模具 投产周期较长，初始投入大
工序名 称
代号
切角 翻孔 扣合 落料 弯曲 分离 CT BU HEM BL BE SEP
二、冲压工序
1.分离工序
板料在外力作用下沿一定的轮廓线分离而获得一定形状、 尺寸和切断面质量的成品和半成品。
分离条件：变形材料内部的应力超过强度极限σb。
二、冲压工序
1.1落料
用冲模沿封闭曲线冲切，冲下部分是零件。用于制造各种 形状的平板零件。
六、缺陷及分析 (2)变形
压料板与凹模型面配合不好；间隙过大等 凹模或凸模缺损； 定位销造成（放偏或走料）
(3)表面划伤
操作时有拖、拉等现象； 板料在剪切过程中划伤等；
六、缺陷及分析 (4)尺寸不符
上料不到位； 定位装置损坏或松动，位置窜动等
(5)少孔
冲头折断； 冲头长度不够； 行程不到位。
冲压工艺及缺陷分析
目录
一 二 三 四 五 六 冲压概述 冲压工序 冲压模具 冲压设备
冲压材料
缺陷及分析
一、冲压概述
1.什么是冲压？
利用安装在压力机上的模具对材料施加压力，使其产生分 离或塑性变形，从而获得一定几何形状和尺寸精度的机械 零件或制品的一种压力加工方法。 冲压通常在常温下进行，主要用于金属板料成型加工，故 又称为冷冲压。
冲压工序中英文
冲压工艺工序简称中英文对照
工序名称 （英文简称） RST+BUR BL FO+FL CPI+TR+CTR FL+RST PI+CPI+SEP PI+SEP TR+CTR+PI TR+CTR+PI+SEP CTR+PI+SEP PI+RST FL+RST RST+PI+SEP 2DR TR/PI+CPI FL+PI 工序名称 （英文名称） RESTRIKE+BUR BLANK FORM+FLANGE CAM PIERCE+TRIM+CAM TRIM FLANGE+RESTRIKE PIERCE+CAM PIERCE+SEPARATE PIERCE+SEPARATE TRIM+CAM TRIM+PIERCE TRIM+CAM TRIM+PIERCE+SEPARATE CAM TRIM+PIERCE+SEPARATE PIERCE+RESTRIKE FLANGE+RESTRIKE RESTRIKE+PIERCE+SEPARATE 2ND DRAW TRIM+PIERCE+CAM PIERCE FLANGE+PIERCE 工序名称(中文) 整型翻孔 落料 压型翻边 侧冲孔修边侧修边 翻边整型 冲孔侧冲孔切开 冲孔切开 修边侧修边冲孔 修边侧修边冲孔切开 侧修边冲孔切开 冲孔整型 翻边整型 冲孔整型切开 二次拉延 修边冲孔侧冲孔 翻边冲孔
冲压工艺工序简称中英文对照
工序名称 （英文简称） DR TR+PI TR+CPI RST PI+CPI FL+PI+SEP TR+PI+RST+BUR RST+PI RST+PI+CPI+SEP TR+PI+RST RST+PI+SEP FO FL+SEP FL TR PI 工序名称 （英文名称） DRAW TRIM+PIERCE TRIM+CAM PIERCE RE FLANGE+PIERCE+SEPERATE TRIM+PIERCE+RESTRIKE+BUR RESTRIKE+PIERCE RESTRIKE+PIERCE+CAM PIERCE+SEPERATE TRIM+PIERCE+RESTRIKE RESTRIKE+PIERCE+SEPARATE FORM FLANGE+SEPARATE FLANGE TRIM PIERCE 工序名称(中文) 拉延 修边冲孔 修边侧冲孔 整型 冲孔侧冲孔 翻边冲孔切开 修边冲孔整型翻孔 整型冲孔 整型冲孔侧冲孔切开 修边冲孔整型 整型冲孔切开 压型 翻边切开 翻边 修边 冲孔
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1.尺寸Size:φ111(+0.2,-0.3)
2.尺寸ize:45.5(+1.5，-2.0)
3.尺寸Size：42±1A-3
返工Rework 50-03
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》
报废
scrap
50-04移至工序50
Move Product to process 50
50-05
60
1.JA21-160/160T冲床
JA21-160/160T Presses
2.HD146-H012/切边冲孔模Trimming and
Punching die
3.《冲压工艺卡片》
《Stamping Process Card》
1.尺寸Size:φ180.5±0.5
2.尺寸ize:6×φ8.7±0.25
3.位置度Location degree：
A-4
返工
Rework
60-03
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》报废
scrap
60-04
移至工序60
Move Product to process 60
60-05
70
1.JB21-160B-SM/160T冲床
JB21-160B-SM/160T Presses
2.HD124-H007/翻边模Flanging die
3.《冲压工艺卡片》
《Stamping Process Card》
1.尺寸Size:φ171.5±0.75
2.尺寸ize:10(+2，0)
3.角度Angle：85°±0.5°
4.平面度Flatness：A-5
返工
Rework
70-03
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》报废
scrap
70-04
移至工序70
Move Product to process 70
70-05
80
1.JA21-160/160T冲床
JA21-160/160T Presses
2.HD150-H003/压字模Pressure logo
die(E32628-1)
3.HD150-H004/压字模Pressure logo
die(E32628-3)
4.《冲压工艺卡片》
《Stamping Process Card》
1.尺寸Size:φ4(+2，-1)
2.尺寸ize:2.5(+1.0，-0.5)
3.尺寸ize:1±0.25
返工
Rework
80-03
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》报废
scrap
80-04
移至半成品库
Move Product to semi-
finished library
80-05
存放
Storage
80-06
50-02
《检验记录》
《Inspection record》
检验
Inspection
80-02
《检验记录》
《Inspection record》检验
Inspection
70-02
《检验记录》
《Inspection record》
压字
Pressure logo
80-01
《检验记录》
《Inspection record》检验
Inspection
60-02
《检验记录》
《Inspection record》
翻边成形
Flanging
70-01
《检验记录》
《Inspection record》切边冲孔
Trimming and Punching
60-01
《检验记录》
《Inspection record》检验
Inspection
90外协镀锌
Outsourcing galvanized
90-01
外协来料检查
Outsource incoming
90-02退回供应商
Reject
90-03
移至喷塑生产线
Move Product to spray line
90-04
100
1.XNG-36-1B/粉末喷涂生产线
XNG-36-1B/Powder coating production
lines
2.《喷涂工艺卡片》
《Spray Process Card》
检验
Inspection
100-02
《喷涂检验指导书》
《Spray inspection instructions》
《检验记录》
《Inspection record》返工
Rework
100-03
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》报废
scrap
100-04
移至半成品库
Move Product to semi-
finished library
100-05
存放
Storage
100-06
110外协丝印
Outsourcing Screen
110-01
外协来料检查
Outsource incoming
110-02退回供应商
Reject
110-03移至包装区
Move package area
110-04
120抽检
Sampling inspection
120-01《检验计划》《Inspection Plan》
《检验记录》
《Inspection record》隔离
Separate
120-02
成品包装
Finished part package
120-03
《包装规范》
《Packaging Specifications》
《检验记录》
《Inspection record》
130包装检查
Packaging inspection
130-01
《包装规范》
《Packaging Specifications》
《检验记录》
《Inspection record》返工
Rework
130-02
《返工指导书》
《Rework Instructions》
《检验记录》
《Inspection record》移至成品仓
Move to finished product
warehouse
130-03
存放
Storage
130-04
送至客户
Deliver to customer
130-05
版本Rev.日期
Date
制 作 Prepared by
审核
Checked
by
批 准 Approved by
A0 A1 A2
喷塑
Spray
100-01
《检验记录》
《Inspection record》
新制/New
增加整形工序/Increase shaping process
电泳改为镀锌/Electrophoresis to galvanized
变更内容Comments。