注塑机伺服系统用螺杆泵
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Pump noise reduced due to pulsation reduction
•由液压系统提高的总噪音降低
Overall noise amplified by hydraulic system reduced
2000
150 bar Ext Gear 2
Continuum® 泵
性能 – 输送流量 [升/分]
•可靠有效的解决方案
Reliable & Efficiency solution
Continuum® 泵
性能
Performances
for PIM
series
Relativepressure p lusation(bar)
Environment: 100bar - 40 c St - 1.500 rpm
Continuum® 泵
Settima 符合动力需求
Settima for power
for PIM
series
Continuum® 泵
选用原因
Why?
for PIM
series
获专利的创新 Patented innovation •转子外形
Rotor profile
•螺距
Screw step
•内力平衡
•高效率
High Efficiency
•低噪音，且无需强制冷却
Low noise without forced cooling
•高动力性能
High dinamic performance
•构造紧凑
Compactness
PIM 伺服驱动 系统
泵 Pump
Servodrive system
for PIM
Rolling contact
Continuum® 泵
选用原因
Why?
for PIM
series
内力平衡
Inner force balancing
•螺旋转子将产生轴向力
Helical rotor cause axial force
•内部静水压平衡
Internal hydrostatic balancing
Performances – Delivered flow [Litres/min]
Delivered flow - Q [Litres/min]
GROUP 3 - PERFORMANCE CURVES
2 00
1 80
90
1 60
75
1 40
1 20
63
1 00
50 50
45
80
40
36
60
32 28
• Settima 品质
– Settima 的测试系统 – 相关问题：测试内容
• 产品的下一阶段
– 持续改进
for PIM
series
• PIM system
– Conventional (variable displacement) – New (fixed displacement, variable speed)
1500
Drive sp eed [RPM]
GR47 - 32cc
200 bar 180 bar 15 0 bar 120 bar 80 bar 50 bar 20 bar
20 00
500
1000
1500
Drive sp eed [RPM]
200 bar 180 bar 15 0 bar 120 bar 80 bar 50 bar 20 bar
for PIM
series
通过控制与马流达量转特速性来。控制压力
Pressure and flow rate characteristics are managed controlling motor speed.
节能理念
Energy Saving concept
1 00 90 80 70 60 50 40 30 20 10 0
C on vention al
Se rvodrive System
PIM 伺服驱动 系统
Servodrive system
为何选择伺服驱动 Why Servodrive
for PIM
series
•无需控制阀 Control valve eliminated •减少液压组件 Hydraulic components reduced •使用标准组件 Standard components usage
for PIM
series
Continuum ® for PIM
概 要 Outline
• PIM 系统
– 传统（可变排量） – 新型（固定排量、变速）
• PIMP 伺服驱动系统
– 为何选择伺服驱动 – 驱动器 – 马达 –泵 –阀 – 操作/任务
• Settima 泵
– Settima 符合动力需求 – 选用原因 – 性能 – 易用的系统集成 – 竞争分析 – Settima 符合冷却与过滤需求
series
Continuum® 泵 Pump
•低噪音
Low Noise
•高压力
High Pressure
•高效率
High Efficiency
•构造紧凑
Compactness
PIM 伺服驱动 系统
阀 Valve
Servodrive system
for PIM
series
•通用电磁阀
General purpose solenoid valve
• PIMP servodrive systems
– Why servodrive – Driver – Motor – Pump – Valve – Actions / tasks
• Settima pump
– Settima for power – Why? – Performances – Friendly system integration – Competitive analysis – Settima for cooling & filtration
简单易用且成本低 廉的系统
Simple and low-cost system
PIM 伺服驱动 系统
驱动器 Driver
Servodrive system
for PIM
series
适用于专门控制复杂机械的标准 产品
A standard product to suit specific controls of complex machineries
0 150
GR47 - 28c c
500
1 000
1500
Drive sp eed [R PM]
GR47 - 28c c
200 b ar 180 b ar 150 bar 120 bar 8 0 bar 5 0 bar 2 0 bar
200 0
500
1 000
1500
Drive sp eed [R PM]
200 bar 180 bar 1 50 bar 120 b ar 80 bar 50 bar 20 bar
2 000
500
1000
1500
Drive speed [RPM]
200 bar 180 bar 1 50 bar 120 b ar 80 bar 50 bar 20 bar
2 000
Continuum® 泵
200 b ar 180 b ar 150 bar 120 bar 8 0 bar 5 0 bar 2 0 bar
200 0
Torque [Nm]
P ower [kW]
30 25 20 15 10
5 0
150
14 0 12 0 10 0
80 60 40 20
0 150
GR47 - 32cc
500
1000
Continuum® 泵
性能
Performances
for PIM
series
[dBA]
75
70
噪音 Noise
65
60
55
50
1000
[ rpm] 1500
150 bar Continuum
150 bar Ext Gear 1
•彻底消除噪音
Noise improved at it’s root
•泵的噪音因震动减少而降低
无刷马达的适用范围：
For brushless motor is used for:
•夹具 Clamp •注塑 Injection •充电 Charge •脱模 Ejection
PIM 伺服驱动 系统
马达
Motor
Servodrive system
for PIM
series
无刷马达 Brushless motor
for PIM
series
由液压组件控制压力与流量特性
Pressure and flow rate characteristics are managed by hydraulic components
PIM 系统
新型 – 固定排量与变速
New – Fixed displacement & Variable speed
40
20
0 1 50
50 0
10 00
Drive speed [RPM]
150 0
200 0
for PIM
series
条件
Conditions
•温度：40 °C
Temperature
•油：ISO VG 46
Oil
•粘度：46 cSt
Viscosity
•压力
Pressure
28 cc 32 cc 36 cc 40 cc 45 cc 50 cc 50 cc 63 cc 75 cc
Inner force balancing
Continuum® 泵
选用原因
Why?
for PIM
series
应对噪音
Face the noise
•转子间的连续接触
Continuous contact between rotors
•无密封腔
No encapsulation chambers
•滚动接触
• Settima quality
– Testing system in Settima – Issues: what to test
• Product next step
– Continuous improvement
PIM 系统 System
传统 - 可变排量 Conventional - Variable displacement
Drive speed [RPM]
GR47 - 40cc
200 bar 180 bar 150 bar 120 bar 80 bar 50 bar 20 bar
2000
50 0
1000
15 00
Drive speed [RPM]
200 bar 180 bar 150 bar 120 bar 80 bar 50 bar 20 bar
•易于采购
Easy sourcing
PIM 伺服驱动 系统
Servodrive system
操作/任务
Action/Tasks
for PIM
series
•我们不断改良 PIM 伺服驱动系统 •伺服驱动“整体”解决方案 •意大利制造商合作伙伴关系
PIM Servodrive system development on going Servodrive “Turn-key” solutions Italian manufacturers partnership
9
9, 5
Co ntin uum
•几乎无震动 •减少压降 •提高总效率 •延长液压系统使用寿命
Near to zero pulsation Pressure drop decreased Overall efficiency increased Hydraulic system life time increased
来自百度文库20 00
Torque [Nm]
P ower [kW]
30 25 20 15 10
5 0
150
1 60 1 40 1 20 1 00
80 60 40 20
0 150
Torque [Nm]
for PIM
series
GR47 - 36cc
500
1000
1500
Drive speed [RPM]
GR47 - 36cc
90 cc
20 – 200 巴
bar
20 – 180 巴
bar
Continuum® 泵
性能 – 功率 [kW] 与扭矩 [Nm]
Performances - Power [kW] & Torque [Nm]
P ower [kW]
25 20 15 10
5 0
150
120 100
80 60 40 20
性能 – 功率 [kW] 与扭矩 [Nm]
Performances - Power [kW] & Torque [Nm]
P ower [kW]
35 30 25 20 15 10
5 0
150
160 140 120 100 80 60 40 20
0 150
GR47 - 40cc
50 0
1000
15 00
0,4
0,3 0,2
0,1
0
0
0, 5
1
1 ,5
- 0, 1
- 0, 2
2
2, 5
3
3, 5
4
4, 5
5
5, 5
6
6 ,5
7
7, 5
- 0, 3 - 0, 4
Ti me ( m sec )
震动
Bes t External Gear Pulsation
Bes t Internal Ge ar
8
8 ,5
•由液压系统提高的总噪音降低
Overall noise amplified by hydraulic system reduced
2000
150 bar Ext Gear 2
Continuum® 泵
性能 – 输送流量 [升/分]
•可靠有效的解决方案
Reliable & Efficiency solution
Continuum® 泵
性能
Performances
for PIM
series
Relativepressure p lusation(bar)
Environment: 100bar - 40 c St - 1.500 rpm
Continuum® 泵
Settima 符合动力需求
Settima for power
for PIM
series
Continuum® 泵
选用原因
Why?
for PIM
series
获专利的创新 Patented innovation •转子外形
Rotor profile
•螺距
Screw step
•内力平衡
•高效率
High Efficiency
•低噪音，且无需强制冷却
Low noise without forced cooling
•高动力性能
High dinamic performance
•构造紧凑
Compactness
PIM 伺服驱动 系统
泵 Pump
Servodrive system
for PIM
Rolling contact
Continuum® 泵
选用原因
Why?
for PIM
series
内力平衡
Inner force balancing
•螺旋转子将产生轴向力
Helical rotor cause axial force
•内部静水压平衡
Internal hydrostatic balancing
Performances – Delivered flow [Litres/min]
Delivered flow - Q [Litres/min]
GROUP 3 - PERFORMANCE CURVES
2 00
1 80
90
1 60
75
1 40
1 20
63
1 00
50 50
45
80
40
36
60
32 28
• Settima 品质
– Settima 的测试系统 – 相关问题：测试内容
• 产品的下一阶段
– 持续改进
for PIM
series
• PIM system
– Conventional (variable displacement) – New (fixed displacement, variable speed)
1500
Drive sp eed [RPM]
GR47 - 32cc
200 bar 180 bar 15 0 bar 120 bar 80 bar 50 bar 20 bar
20 00
500
1000
1500
Drive sp eed [RPM]
200 bar 180 bar 15 0 bar 120 bar 80 bar 50 bar 20 bar
for PIM
series
通过控制与马流达量转特速性来。控制压力
Pressure and flow rate characteristics are managed controlling motor speed.
节能理念
Energy Saving concept
1 00 90 80 70 60 50 40 30 20 10 0
C on vention al
Se rvodrive System
PIM 伺服驱动 系统
Servodrive system
为何选择伺服驱动 Why Servodrive
for PIM
series
•无需控制阀 Control valve eliminated •减少液压组件 Hydraulic components reduced •使用标准组件 Standard components usage
for PIM
series
Continuum ® for PIM
概 要 Outline
• PIM 系统
– 传统（可变排量） – 新型（固定排量、变速）
• PIMP 伺服驱动系统
– 为何选择伺服驱动 – 驱动器 – 马达 –泵 –阀 – 操作/任务
• Settima 泵
– Settima 符合动力需求 – 选用原因 – 性能 – 易用的系统集成 – 竞争分析 – Settima 符合冷却与过滤需求
series
Continuum® 泵 Pump
•低噪音
Low Noise
•高压力
High Pressure
•高效率
High Efficiency
•构造紧凑
Compactness
PIM 伺服驱动 系统
阀 Valve
Servodrive system
for PIM
series
•通用电磁阀
General purpose solenoid valve
• PIMP servodrive systems
– Why servodrive – Driver – Motor – Pump – Valve – Actions / tasks
• Settima pump
– Settima for power – Why? – Performances – Friendly system integration – Competitive analysis – Settima for cooling & filtration
简单易用且成本低 廉的系统
Simple and low-cost system
PIM 伺服驱动 系统
驱动器 Driver
Servodrive system
for PIM
series
适用于专门控制复杂机械的标准 产品
A standard product to suit specific controls of complex machineries
0 150
GR47 - 28c c
500
1 000
1500
Drive sp eed [R PM]
GR47 - 28c c
200 b ar 180 b ar 150 bar 120 bar 8 0 bar 5 0 bar 2 0 bar
200 0
500
1 000
1500
Drive sp eed [R PM]
200 bar 180 bar 1 50 bar 120 b ar 80 bar 50 bar 20 bar
2 000
500
1000
1500
Drive speed [RPM]
200 bar 180 bar 1 50 bar 120 b ar 80 bar 50 bar 20 bar
2 000
Continuum® 泵
200 b ar 180 b ar 150 bar 120 bar 8 0 bar 5 0 bar 2 0 bar
200 0
Torque [Nm]
P ower [kW]
30 25 20 15 10
5 0
150
14 0 12 0 10 0
80 60 40 20
0 150
GR47 - 32cc
500
1000
Continuum® 泵
性能
Performances
for PIM
series
[dBA]
75
70
噪音 Noise
65
60
55
50
1000
[ rpm] 1500
150 bar Continuum
150 bar Ext Gear 1
•彻底消除噪音
Noise improved at it’s root
•泵的噪音因震动减少而降低
无刷马达的适用范围：
For brushless motor is used for:
•夹具 Clamp •注塑 Injection •充电 Charge •脱模 Ejection
PIM 伺服驱动 系统
马达
Motor
Servodrive system
for PIM
series
无刷马达 Brushless motor
for PIM
series
由液压组件控制压力与流量特性
Pressure and flow rate characteristics are managed by hydraulic components
PIM 系统
新型 – 固定排量与变速
New – Fixed displacement & Variable speed
40
20
0 1 50
50 0
10 00
Drive speed [RPM]
150 0
200 0
for PIM
series
条件
Conditions
•温度：40 °C
Temperature
•油：ISO VG 46
Oil
•粘度：46 cSt
Viscosity
•压力
Pressure
28 cc 32 cc 36 cc 40 cc 45 cc 50 cc 50 cc 63 cc 75 cc
Inner force balancing
Continuum® 泵
选用原因
Why?
for PIM
series
应对噪音
Face the noise
•转子间的连续接触
Continuous contact between rotors
•无密封腔
No encapsulation chambers
•滚动接触
• Settima quality
– Testing system in Settima – Issues: what to test
• Product next step
– Continuous improvement
PIM 系统 System
传统 - 可变排量 Conventional - Variable displacement
Drive speed [RPM]
GR47 - 40cc
200 bar 180 bar 150 bar 120 bar 80 bar 50 bar 20 bar
2000
50 0
1000
15 00
Drive speed [RPM]
200 bar 180 bar 150 bar 120 bar 80 bar 50 bar 20 bar
•易于采购
Easy sourcing
PIM 伺服驱动 系统
Servodrive system
操作/任务
Action/Tasks
for PIM
series
•我们不断改良 PIM 伺服驱动系统 •伺服驱动“整体”解决方案 •意大利制造商合作伙伴关系
PIM Servodrive system development on going Servodrive “Turn-key” solutions Italian manufacturers partnership
9
9, 5
Co ntin uum
•几乎无震动 •减少压降 •提高总效率 •延长液压系统使用寿命
Near to zero pulsation Pressure drop decreased Overall efficiency increased Hydraulic system life time increased
来自百度文库20 00
Torque [Nm]
P ower [kW]
30 25 20 15 10
5 0
150
1 60 1 40 1 20 1 00
80 60 40 20
0 150
Torque [Nm]
for PIM
series
GR47 - 36cc
500
1000
1500
Drive speed [RPM]
GR47 - 36cc
90 cc
20 – 200 巴
bar
20 – 180 巴
bar
Continuum® 泵
性能 – 功率 [kW] 与扭矩 [Nm]
Performances - Power [kW] & Torque [Nm]
P ower [kW]
25 20 15 10
5 0
150
120 100
80 60 40 20
性能 – 功率 [kW] 与扭矩 [Nm]
Performances - Power [kW] & Torque [Nm]
P ower [kW]
35 30 25 20 15 10
5 0
150
160 140 120 100 80 60 40 20
0 150
GR47 - 40cc
50 0
1000
15 00
0,4
0,3 0,2
0,1
0
0
0, 5
1
1 ,5
- 0, 1
- 0, 2
2
2, 5
3
3, 5
4
4, 5
5
5, 5
6
6 ,5
7
7, 5
- 0, 3 - 0, 4
Ti me ( m sec )
震动
Bes t External Gear Pulsation
Bes t Internal Ge ar
8
8 ,5