环氧树脂垫块(主机、齿轮箱)
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EPOCAST 36 is a pourable epoxy based resin for machinery installation where accurate alignment is import. It can be used for Main Engine, Gearbox, Steering Gear, Deck Machine, Sterntube etc. The foundation with EPOCAST 36 is much better and cheaper than the traditional method with steel chocks. When pour, EPOCAST 36 flows readily into prepared chock area, and because of its low viscosity and low surface tension, it fills any irregularity in the chocking interface. This makes the machining of base plates or foundations unnecessary and provides perfect fitting chocks. EPOCAST 36 是一种可浇注的环氧树脂，特别适用于对中定位要求很高的设备， 已广泛的用于主机、齿轮箱、舵机、甲板机械和艉管等设备的安装。EPOCAST 36 垫块与传统钢垫块相比，具有质优价廉的特点。由于 EPOCAST 36 的粘度低且表 面张力小，因而在浇注时可以很容易地流入浇注模框内，并与模框内任何不规则 的表面完全接触，从而不需要加工设备及基座表面就能得到理想的安装。
(3) EPOCAST 36 consists of 2 liquid components, the resin and the hardener, which should be stored protected against freeze. Shelf life of EPOCAST 36 is 18 months. EPOCAST 36 包括两种液体材料：环氧树脂和固化剂。它们的储藏应防止冰 冻。其有效期为出厂后 18 个月。
(a) Sufficient electric heater for preheating the Epocast 36. 足够的电烘箱或电加热器，用于预热环氧树脂。
(b) Sufficient electric hot air machine or heater to heat the chocking area to at least 20°C after the Epocast 36 pouring to shorten the cure time. 足够的热风机或电加热器，用于浇注后加热环氧树脂浇注区域至 20°C 以 上，以促使并缩短固化时间。
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1. General 简述
EPOCAST 36 epoxy resin chock is an engineering product which is manufactured by H.A.Springer Marine + Industrie Service GmbH in Genermany, and is approved worldwide by all the major classification societies like: ABS, BV, CCS, DNV, GL, LR, NK and others. EPOCAST 36 环氧树脂垫块是由德国 H.A.Springer Marine + Industrie service GmbH 公司生产的一种注塑化合物，并获得了世界上诸如 ABS, BV, CCS, DNV, GL, LR, NK 等各大船级社的认可。
(4) EPOCAST 36 chocks from 13 to 100mm can easily be installed without difficulty. EPOCAST 36 环氧树脂垫块厚度为 13~100mm。
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
(2) Ensure the EPOCAST 36 chocking will be carried out by the service engineer from WILLTRUST PTE LTD or other persons with the Identity Card issued by H.A.SPRINGER. 确保 EPOCAST 36 环氧树脂垫块的浇注由新加坡维信有限公司的服务工程师 或其他具有德国 H.A.SPRINGER 公司资质认可的人员实施。
(11) Barcol hardness tester: 1 pc; 巴科硬度计：1 只，用于测量样块硬度；
(12) 10 ~ 20 litres acetone and sufficient rags, for removing grease, oil in the chocking area; 10~20 升丙酮和足够的抹布，用于环氧树脂浇注区域内的清洁工作；
(b) Inside damming steel plate with thickness 3 mm; 厚度约为 3.0 mm 的内档板;
(c) Front damming steel plate with thickness 1.5~2mm; 1.5~2.0 mm 厚的外档板；
(d) Sealing compound. 密封胶泥。
(13) 6 ~ 10 men (including 1 welder) for the installation work; 6 ~ 10 名工人（含 1 名点焊工）进行施工配合；
(14) Sufficient 36V work-lights in the chocking areas; 如施工区域亮度不够或者在晚上施工，还需准备足够的 36V 安全照明灯，并 预拉到位；
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
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(15) In winter or at below an ambient and / or steel temperature of 13°C, the additional preparation work must be carried out in advance as follows:在冬季或者环境温度过低（<13℃）时，还需准备下列加热设备：
WILLTRUST PTE LTD as the agent of H.A.Springer in China for the chocking business stretches from the North, like Dalian Shipyard, Dalian New Shipyard, Bohai Shipyard, Xingang Shipyard, to the whole of the Shanghai area, including Nanjing, Wuhu, Yangzhou and to the South, like Guangzhou Shipyard, Wenchong Shipyard, Xiamen Shipyard and Mawei ShipyardHale Waihona Puke Baidu That means we have chocking works in all the major Shipyards in China, since 1980. Our chocking engineers in Shanghai also had many years of chocking experiences and were all certificated by H.A.Springer Marine + Industrie Service GmbH. 新加坡维信有限公司作为德国 H.A.Springer Marine + Industrie Service GmbH 公 司在中国的独家代理，从 1980 年即开始在中国各大船厂推广 EPOCAST 36 环氧树 脂垫块。无论是北方的大连船厂、新港船厂等，还是上海地区（包括南京、芜湖、 扬州），以及南方的广州船厂、文冲船厂和马尾船厂等都已广泛采用 EPOCAST 36 环氧树脂垫块进行各种设备的安装。我们的服务工程师均具有长期的工作经验， 并且都获得了德国 H.A.Springer Marine + Industrie Service GmbH 公司的认可。
EPOCAST 36 EPOXY RESIN CHOCK EPOCAST 36 环氧树脂垫块
General Operation Procedure (M/E, G/B Etc.) 通用操作工艺(主机、齿轮箱等)
WILLTRUST PTE LTD 新加坡维信有限公司
Date: 2006-04-01
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
Following is the general operation procedure for the installation with Epocast 36:EPOCAST 36 环氧树脂的操作程序主要如下：-
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
(3) Release agent; 脱模剂；
(4) Bolt plugs; 螺栓孔橡皮塞；
(5) Grease; 耐高温牛油；
(6) Heavy duty hand drill with an operation speed less than 500 rpm; 转速不超过 500rpm 的手提电钻，用于搅拌环氧树脂；
Page:3 /11
3. Material And Tools Required 材料和工具
(1) EPOCAST 36 of sufficient quantity. 足够用量的 EPOCAST 36 环氧树脂材料。
(2) Damming material for moulding the chocking arrangement according to the drawings approved by the Classification Society, including:足够的按照船级社认可的环氧树脂垫块布置图制作模框的材料，包括: (a) Damming foam; 围框海绵条；
Page:2 /11
2. Main Points To Be Noted In Advance 施工前应注意的要点
(1) Ensure that appropriate Classification Society has been informed of the proposed application of EPOCAST 36 and written approval has been obtained where necessary. 确保 EPOCAST 36 环氧树脂垫块浇注的已通知有关船级社，并且必要时相应 图纸应获得其书面认可
(7) Jiffy mixer; 搅拌叶轮；
(8) Glue; 胶水；
(9) 220 V / 50 Hz / 1 Phase power supply for mixing drill; 220 V / 50 Hz / 1 Phase 的电源，用于驱动手提电钻；
(10) Portable temperature gauge; 便携式温度计；
(3) EPOCAST 36 consists of 2 liquid components, the resin and the hardener, which should be stored protected against freeze. Shelf life of EPOCAST 36 is 18 months. EPOCAST 36 包括两种液体材料：环氧树脂和固化剂。它们的储藏应防止冰 冻。其有效期为出厂后 18 个月。
(a) Sufficient electric heater for preheating the Epocast 36. 足够的电烘箱或电加热器，用于预热环氧树脂。
(b) Sufficient electric hot air machine or heater to heat the chocking area to at least 20°C after the Epocast 36 pouring to shorten the cure time. 足够的热风机或电加热器，用于浇注后加热环氧树脂浇注区域至 20°C 以 上，以促使并缩短固化时间。
Page:1 /11
1. General 简述
EPOCAST 36 epoxy resin chock is an engineering product which is manufactured by H.A.Springer Marine + Industrie Service GmbH in Genermany, and is approved worldwide by all the major classification societies like: ABS, BV, CCS, DNV, GL, LR, NK and others. EPOCAST 36 环氧树脂垫块是由德国 H.A.Springer Marine + Industrie service GmbH 公司生产的一种注塑化合物，并获得了世界上诸如 ABS, BV, CCS, DNV, GL, LR, NK 等各大船级社的认可。
(4) EPOCAST 36 chocks from 13 to 100mm can easily be installed without difficulty. EPOCAST 36 环氧树脂垫块厚度为 13~100mm。
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
(2) Ensure the EPOCAST 36 chocking will be carried out by the service engineer from WILLTRUST PTE LTD or other persons with the Identity Card issued by H.A.SPRINGER. 确保 EPOCAST 36 环氧树脂垫块的浇注由新加坡维信有限公司的服务工程师 或其他具有德国 H.A.SPRINGER 公司资质认可的人员实施。
(11) Barcol hardness tester: 1 pc; 巴科硬度计：1 只，用于测量样块硬度；
(12) 10 ~ 20 litres acetone and sufficient rags, for removing grease, oil in the chocking area; 10~20 升丙酮和足够的抹布，用于环氧树脂浇注区域内的清洁工作；
(b) Inside damming steel plate with thickness 3 mm; 厚度约为 3.0 mm 的内档板;
(c) Front damming steel plate with thickness 1.5~2mm; 1.5~2.0 mm 厚的外档板；
(d) Sealing compound. 密封胶泥。
(13) 6 ~ 10 men (including 1 welder) for the installation work; 6 ~ 10 名工人（含 1 名点焊工）进行施工配合；
(14) Sufficient 36V work-lights in the chocking areas; 如施工区域亮度不够或者在晚上施工，还需准备足够的 36V 安全照明灯，并 预拉到位；
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
Page:4 /11
(15) In winter or at below an ambient and / or steel temperature of 13°C, the additional preparation work must be carried out in advance as follows:在冬季或者环境温度过低（<13℃）时，还需准备下列加热设备：
WILLTRUST PTE LTD as the agent of H.A.Springer in China for the chocking business stretches from the North, like Dalian Shipyard, Dalian New Shipyard, Bohai Shipyard, Xingang Shipyard, to the whole of the Shanghai area, including Nanjing, Wuhu, Yangzhou and to the South, like Guangzhou Shipyard, Wenchong Shipyard, Xiamen Shipyard and Mawei ShipyardHale Waihona Puke Baidu That means we have chocking works in all the major Shipyards in China, since 1980. Our chocking engineers in Shanghai also had many years of chocking experiences and were all certificated by H.A.Springer Marine + Industrie Service GmbH. 新加坡维信有限公司作为德国 H.A.Springer Marine + Industrie Service GmbH 公 司在中国的独家代理，从 1980 年即开始在中国各大船厂推广 EPOCAST 36 环氧树 脂垫块。无论是北方的大连船厂、新港船厂等，还是上海地区（包括南京、芜湖、 扬州），以及南方的广州船厂、文冲船厂和马尾船厂等都已广泛采用 EPOCAST 36 环氧树脂垫块进行各种设备的安装。我们的服务工程师均具有长期的工作经验， 并且都获得了德国 H.A.Springer Marine + Industrie Service GmbH 公司的认可。
EPOCAST 36 EPOXY RESIN CHOCK EPOCAST 36 环氧树脂垫块
General Operation Procedure (M/E, G/B Etc.) 通用操作工艺(主机、齿轮箱等)
WILLTRUST PTE LTD 新加坡维信有限公司
Date: 2006-04-01
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
Following is the general operation procedure for the installation with Epocast 36:EPOCAST 36 环氧树脂的操作程序主要如下：-
EPOCAST 36 General Operation Procedure (M/E Etc.)/通用操作工艺(主机等)
(3) Release agent; 脱模剂；
(4) Bolt plugs; 螺栓孔橡皮塞；
(5) Grease; 耐高温牛油；
(6) Heavy duty hand drill with an operation speed less than 500 rpm; 转速不超过 500rpm 的手提电钻，用于搅拌环氧树脂；
Page:3 /11
3. Material And Tools Required 材料和工具
(1) EPOCAST 36 of sufficient quantity. 足够用量的 EPOCAST 36 环氧树脂材料。
(2) Damming material for moulding the chocking arrangement according to the drawings approved by the Classification Society, including:足够的按照船级社认可的环氧树脂垫块布置图制作模框的材料，包括: (a) Damming foam; 围框海绵条；
Page:2 /11
2. Main Points To Be Noted In Advance 施工前应注意的要点
(1) Ensure that appropriate Classification Society has been informed of the proposed application of EPOCAST 36 and written approval has been obtained where necessary. 确保 EPOCAST 36 环氧树脂垫块浇注的已通知有关船级社，并且必要时相应 图纸应获得其书面认可
(7) Jiffy mixer; 搅拌叶轮；
(8) Glue; 胶水；
(9) 220 V / 50 Hz / 1 Phase power supply for mixing drill; 220 V / 50 Hz / 1 Phase 的电源，用于驱动手提电钻；
(10) Portable temperature gauge; 便携式温度计；