往复压缩机气阀介绍
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Today:
Operating in nearly 400 compressor cylinders worldwide
2 < M.W. <71 35 < Pd < 4,000 psig 327 < Speeds <1,000 rpm Approaching 1 million hours of operation
1
Compressor Valves - Process Gas
“Tolerance Rating”气阀-对工艺气忍 耐度
Compressor Valve Type Magnum (PEEK 子弹头） Poppet 提动头(蘑菇状) Concentric Ring (Plate) 环状 Ported Plate 片状带孔 Channel 槽式
Increased hardness
Excellent chemical resistance to corrosives
Can increase pressure packing service life by up to 2 - 3 times (especially in higher pressure applications)
Advanced valve element geometry
Precision-guided valve elements and springs
Streamlined flow path with balanced seat, guard and lift areas optimize EFA; good tolerance for liquids and particulates in the gas
Registered D-R trademark
Packing case designs:
• Meet (or exceeds) API 618 standards • Available in a variety of materials
including cast iron, alloy steels, and stainless steels
6
MagnumTM Compressor Valve
Magnum Valve Experience:
1995 - Valve design first conceptualized 1996 - Development and prototype testing 1997 - First field installations
Can be used in conjunction with port, plug and finger type unloaders
5
MagnumTM Compressor Valve
Locating pins for precision alignment
Gas flow
High-strength, low mass, PEEK sealing element
50 HRC (Min.)
Heat treated alloy and stainless steels:
22 < HRC < 40
17
TC3 - Tungsten Carbide Piston Rod
Coating 喷涂
Hardness:硬度
70 HRC (equiv.)
Finish thickness厚度: 3 to 6 mils
To combine ideal design features of various valve types into a single design
Extend application of a single design to a wider range of speeds and pressures
Ranking Excellent顶好 Good 好 Good好 Good好 Fair一般
2
Process Poppet Valve Features -
Why it Works 菌状阀
Poppet element design - rigid & tough
Spring design - lower stresses than plate style valves
Offer at a lower cost than existing ring, plate or poppet style valves
4
MagnumTM Compressor Valve
子弹头 气阀
Features:
Rigid and tough (low mass) non-metallic sealing element for maximum impact resistance
Compressor Valves 气阀
Ranked #1 as primary cause of unscheduled shutdowns
Some valve types / designs more tolerant than others of actual service conditions
Caution - all poppet style valves are not equal!
3
Compressor Valve Technology: We’ve raised the standard
把气阀技术再度提高
Objectives:
To further improve the performance and reliability of compressor valves
Surface finish表面光洁: 4 to 8 microinches
Tensile bond结合强度: 10,000 psi (min.)68.9兆帕
18
TC3 - Tungsten Carbide Piston Rod
Coating 碳化钨喷涂
Excellent sliding wear characteristics
10
HI-TEMP环状阀(HPS)
11
HI-TEMP网状阀 ( PF )
12
POPPET阀
13
Pressure Packings - Controlling
Fugitive Emissions 密封环
14
Rod Packings and Packing Rings密封环
DuraWearTM Performance Parts
19
Streamlined gas flow - allows gas contaminants to pass through; reduces plugging
Reconditioning - simple and easy; minimizes rebuilding & assembly errors
抗冲击疲劳性高 抗饶裂疲劳性高
9
在以下操作条件保证材料特性
ห้องสมุดไป่ตู้
环型阀 POPPET
操作温度 218 C 218 C
操作压力 210Kg/m2 280Kg/m2
操作差压 105 Kg/m2 140Kg/m2
HI-TEMP 材料阀片的变形温度: 312 C HI-TEMP 材料阀片的最大允许连续操作温度: 260 C
Packing rings
• Available in a variety of blended thermoset and thermoplastic materials including PTFE, PEEK, Nylon and VESPEL.
OEM application expertise at competitive cost and delivery
OEM application expertise at competitive cost and delivery
16
Compressor Piston Rods活塞杆
Typical surface hardness in packing travel area(s):
Induction hardened alloy steels:
Minimal tensile loading in sealing elements
Minimized fixed clearance Large (effective) flow area at minimum lift
Available, low cost sealing element eases reconditioning and reduces inventory
7
HI-TEMP材料特点
重量轻 为金属阀片的六分之一,减少惯性力和冲击力及磨损, 使用寿命增 加.
耐腐蚀 几乎所有种类的工艺气体,包括100% H2S和低于3%的氯气或 HCL 100%HCO等各种酸性气体.
承受气体中液体和渣质 大升程 HI-TEMP阀片最大允许升程为 3. 56mm, 钢阀片最大允许升程为1.788mm, 可减少气体流经气阀的阻力,并提高使用寿命.
15
Piston Rings and Rider Bands
DuraWearTM Performance Parts
Registered D-R trademark
Piston rings and rider bands
• Available in a variety of blended thermoset and thermoplastic materials including PTFE, PEEK, Nylon and VESPEL
Operating in nearly 400 compressor cylinders worldwide
2 < M.W. <71 35 < Pd < 4,000 psig 327 < Speeds <1,000 rpm Approaching 1 million hours of operation
1
Compressor Valves - Process Gas
“Tolerance Rating”气阀-对工艺气忍 耐度
Compressor Valve Type Magnum (PEEK 子弹头） Poppet 提动头(蘑菇状) Concentric Ring (Plate) 环状 Ported Plate 片状带孔 Channel 槽式
Increased hardness
Excellent chemical resistance to corrosives
Can increase pressure packing service life by up to 2 - 3 times (especially in higher pressure applications)
Advanced valve element geometry
Precision-guided valve elements and springs
Streamlined flow path with balanced seat, guard and lift areas optimize EFA; good tolerance for liquids and particulates in the gas
Registered D-R trademark
Packing case designs:
• Meet (or exceeds) API 618 standards • Available in a variety of materials
including cast iron, alloy steels, and stainless steels
6
MagnumTM Compressor Valve
Magnum Valve Experience:
1995 - Valve design first conceptualized 1996 - Development and prototype testing 1997 - First field installations
Can be used in conjunction with port, plug and finger type unloaders
5
MagnumTM Compressor Valve
Locating pins for precision alignment
Gas flow
High-strength, low mass, PEEK sealing element
50 HRC (Min.)
Heat treated alloy and stainless steels:
22 < HRC < 40
17
TC3 - Tungsten Carbide Piston Rod
Coating 喷涂
Hardness:硬度
70 HRC (equiv.)
Finish thickness厚度: 3 to 6 mils
To combine ideal design features of various valve types into a single design
Extend application of a single design to a wider range of speeds and pressures
Ranking Excellent顶好 Good 好 Good好 Good好 Fair一般
2
Process Poppet Valve Features -
Why it Works 菌状阀
Poppet element design - rigid & tough
Spring design - lower stresses than plate style valves
Offer at a lower cost than existing ring, plate or poppet style valves
4
MagnumTM Compressor Valve
子弹头 气阀
Features:
Rigid and tough (low mass) non-metallic sealing element for maximum impact resistance
Compressor Valves 气阀
Ranked #1 as primary cause of unscheduled shutdowns
Some valve types / designs more tolerant than others of actual service conditions
Caution - all poppet style valves are not equal!
3
Compressor Valve Technology: We’ve raised the standard
把气阀技术再度提高
Objectives:
To further improve the performance and reliability of compressor valves
Surface finish表面光洁: 4 to 8 microinches
Tensile bond结合强度: 10,000 psi (min.)68.9兆帕
18
TC3 - Tungsten Carbide Piston Rod
Coating 碳化钨喷涂
Excellent sliding wear characteristics
10
HI-TEMP环状阀(HPS)
11
HI-TEMP网状阀 ( PF )
12
POPPET阀
13
Pressure Packings - Controlling
Fugitive Emissions 密封环
14
Rod Packings and Packing Rings密封环
DuraWearTM Performance Parts
19
Streamlined gas flow - allows gas contaminants to pass through; reduces plugging
Reconditioning - simple and easy; minimizes rebuilding & assembly errors
抗冲击疲劳性高 抗饶裂疲劳性高
9
在以下操作条件保证材料特性
ห้องสมุดไป่ตู้
环型阀 POPPET
操作温度 218 C 218 C
操作压力 210Kg/m2 280Kg/m2
操作差压 105 Kg/m2 140Kg/m2
HI-TEMP 材料阀片的变形温度: 312 C HI-TEMP 材料阀片的最大允许连续操作温度: 260 C
Packing rings
• Available in a variety of blended thermoset and thermoplastic materials including PTFE, PEEK, Nylon and VESPEL.
OEM application expertise at competitive cost and delivery
OEM application expertise at competitive cost and delivery
16
Compressor Piston Rods活塞杆
Typical surface hardness in packing travel area(s):
Induction hardened alloy steels:
Minimal tensile loading in sealing elements
Minimized fixed clearance Large (effective) flow area at minimum lift
Available, low cost sealing element eases reconditioning and reduces inventory
7
HI-TEMP材料特点
重量轻 为金属阀片的六分之一,减少惯性力和冲击力及磨损, 使用寿命增 加.
耐腐蚀 几乎所有种类的工艺气体,包括100% H2S和低于3%的氯气或 HCL 100%HCO等各种酸性气体.
承受气体中液体和渣质 大升程 HI-TEMP阀片最大允许升程为 3. 56mm, 钢阀片最大允许升程为1.788mm, 可减少气体流经气阀的阻力,并提高使用寿命.
15
Piston Rings and Rider Bands
DuraWearTM Performance Parts
Registered D-R trademark
Piston rings and rider bands
• Available in a variety of blended thermoset and thermoplastic materials including PTFE, PEEK, Nylon and VESPEL