Molex端子松脱
Molex 0502128000 微型锁扣母端子 2.00mm 间距、锡（Sn）镀层、24-30 A
Twisted Wire
This document was generated on 09/29/2022
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Series image - Reference only
EU ELV Compliant
EU RoHS
China RoHS
Compliant
REACH SVHC
Not Contained Per -
D(2022)4187-DC (10
June 2022)
Halogen-Free
Status
Low-Halogen
Crimp Terminals 50212 Automotive, Signal, Wire-to-Board Yes Micro-Latch Wire-to-Board Connector System 502128100 (Loose) DuraClik, Mi II, Micro-Latch, Sherlock Crimp Terminals 800753644625
Micro-Latch Wire-to-Board Connector System 2.00mm Pitch, Micro-Latch Female Crimp Terminal, Tin (Sn) Plating, 24-30 AWG, Reel
Documents: 3D Model (PDF) 3D Model Drawing (PDF) Product Specification 510650000-PS-000 (PDF) Product Specification 510651000-PS-000 (PDF) Product Specification PS-51089-001-001 (PDF) Product Specification PS-51089-005-001 (PDF) Product Specification PS-51090-003-001 (PDF) Product Specification PS-51090-004-001 (PDF) Product Specification PS-51090-005-001 (PDF) Product Specification PS-51090-009-001 (PDF) Product Specification PS-51090-016-001 (PDF) Product Specification PS-51090-017-001 (PDF) Product Specification PS-51090-018-001 (PDF)
MOLEX 2.54mm 0.100 SL 连接器 说明书
.259 .359 .459 .559 .659 .759 .859
.199 .299 .399 .499 .599 .699 .799 .899 .999
.100 .44 .200 .31 .300 .43 .400 .56 .500 .63 .600 .74 .700 .80 .800 .81 .900 .82 1.000 .91 1.100 .75 1.300 .99 1.500 1.04
.100 .200 .300 .400 .500 .600 .600 .800 .900 1.200 1.400 1.900 2.400
1.69 1.45 1.20 .99 1.62 1.45 .99 .89 2.00 1.80 1.20 .92 2.24 2.05 1.36 1.10 2.22 1.96 1.56 1.24 2.69 2.40 1.59 1.29 2.65 2.09 1.35 1.15 2.00 1.65 1.49 1.40 2.89 2.39 1.65 1.27 2.77 2.45 2.09 1.82 2.74 2.53 2.06 1.69 3.99 3.55 2.41 1.90 3.87 3.41 2.73 2.22
.47 .31 .24 .58 .38 .30 .62 .41 .33 .63 .42 .33 .68 .45 .36 .72 .49 .41 .78 .52 .41 .79 .52 .46 .71 .61 .49
2.54mm (0.100") SL™ 压接壳体（续）
特性：
• 壳体：黑色玻纤填充塑料，UL94V-0 • 非极化：端对端和侧对侧可堆叠 • 极化：与双超薄有罩接头匹配 • 工作温度：-40 °C 至 +105 °C • 70450 系列 • 根据 Molex 公司文档，本品符合 RoHS 标准
Molex 推出表面贴装版本的直角 SMT 接头服务HSAutoLink
Molex 推出表面贴装版本的直角SMT 接头服务
HSAutoLink™互连系统
Molex 推出表面贴装版本的直角SMT 接头满足新一代HSAutoLink™ 互连系统。
Molex 的HSAutoLink™ 互连系统充分利用了各种高速技术，满足互联车辆细分市场上车辆至车辆通信、信息娱乐
系统和远程信息技术所提出的日益提高的数据带宽需求。
这种加固的工业标
准USCAR-30 直角SMT 接头符合汽车和商用车应用领域对USB 2.0、低压差分信号（LVDS）和BroadR-Reach 及汽车以太网电气和电磁干扰（EMI）屏蔽的要求。
HSAutoLink™ 互连系统的新型SMT 直角接头为客户提供了更多安装选项以实现制造流程的优化，一体式的设计可以确保高度的完整性以及稳
健的连接器接口。
Molex 的直角SMT 接头设计可以优化印刷电路板上可用的背面空间。
外壳上创新性的侧加强排在一次成型过程中使印刷电路板保持
稳定。
耐高温级别的塑料外壳在无铅回流焊过程中对内部的所有元件提供保护。
包含刚性托架以及卷带包装在内的包装选项非常灵活，支持全自动的装
配工艺。
此外还提供多种颜色编码的键控选项。
Heilind 以强大的库存、灵活的政策、灵敏的系统、知识广博的技术支持
和无以伦比的客户服务为运营理念，为电子行业各细分市场的原始设备制造
商和合约制造商提供支持，供应来自业界顶尖制造商的产品，涵盖25 个不同。
例析螺钉松脱成因及解决措施
例析螺钉松脱成因及解决措施专用夹具（以下简称夹具）在某型号产品做力学环境试验时具有重要的作用。
特别是在研制阶段，产品存在不确定因素，会导致夹具使用范围窄小，每个研制阶段都可能设计一套夹具，但夹具在一次性设计中难免会有不足之处，在振动实验中出现异常而导致试验不能继续的情况时有发生。
另外，某型号系统内的分系统的安装方式大部分都采用径向或轴向安装形式。
轴向安装方式使用拧紧螺母紧固，很少发生螺钉松脱现象。
而径向安装常采用螺钉连接，在振动时，常存在夹具与产品的同轴度较低，时而发生螺钉的松脱现象，导致试验中断。
如果有比较合理的措施，稍作改动就能解决螺钉松脱问题，这样不仅可以避免对试验造成严重的影响，而且可以为其它分系统夹具设计提供一定的参考。
1产品与夹具连接螺钉松脱现象O表示夹具圆心，O`表示转发译码机圆心，O``表示收发信机圆心图1在随机振动试验中，其产品与夹具装配如图1所示。
产品用实线表示，产品由收发信机与转发译码机两部分组成，通过8×M6×22的螺钉把产品与夹具紧固连接，然后通过压板把夹具紧固在振动台上，分别对产品的三个方向（X、Y、Z）进行各5分钟的随机振动。
第一次振动，产品没有松脱现象。
但第二次振动，在X方向振动约两2分钟就出现松脱现象。
经过反复振动试验，发现开始是出现某一螺钉松动，松动程度越来越大最终螺钉脱落，在第一个螺钉迅速松动时，其它的螺钉也慢慢松动。
如果不停止振动，就会出现全部螺钉脱落现象。
换成Y或Z 方向，也有类似现象发生。
因此无论采用哪一个方向先振动，在达到振动时间要求之前都会出现螺钉松脱现象，最终导致试验无法完成。
2螺钉松脱分析及解决措施2.1螺钉脱落分析产品与夹具同轴度低。
如图１所示，收发信机和转发译码机都是由多个零件装配而成，加工和装配都存在一定的误差，因此对收发信机和转发译码机分别与4个螺纹孔所在安装弧面的同轴度都有较大的偏差。
转发译码机4个螺纹孔也因相同的原因存在同轴度偏低。
Molex PicoBlade 微型头部连接器数据手册说明书
New SMT header vacuum caps (7 to 15 circuit) and Gold Plated versions have been added to Molex’s PicoBlade Wire-to-Board Connector, a best seller with two header options, affording superior reliability and durability across a wide variety of applications and industries.FEATURES AND ADVANTAGESPicoBlade Connector SystemCompact and small 1.25mm pitch W-to-W/W-to-B connectors Provides space savingsSMT and through-hole options for right-angle headers Offers design flexibilityOptional vacuumcaps for SMT headers (2 to 15 circuits)Allows high-volume placement using industry-standard pickTwo-point contact design Assures a reliable electrical connection under low- current, low-voltage and high-vibration conditionsGold Plated versionsOffers superiorreliability and durability in harsh environmental conditionsW-to-B and W-to-W solutionswith through-hole and SMT headers in straight and right-angle orientations Offers design flexibilityFriction lockProvides secure mating retention PicoBlade Gold Plated Terminal and HeaderPicoBladeMARKETS AND APPLICATIONSAutomotiveIn-vehicle comfort and infotainment Body control modules ShiftersSteering wheelsInstrument clusters Combination switchesConsumer Smart TVs Set top boxes Air conditioners White goodsGaming machines Laser/Inkjet printers Computer screensAutomotiveAir Conditioners Smart TVDronePicoBlade 1.25mmconnectors with Straight andRight-Angle HeadersIndustrial Smart meters Security systems DronesElectric test equipment Data Communications ServersHealthcare Hearing aidsMedical monitorsREFERENCE INFORMATION Packaging: Reel (Terminal)Embossed (SMT Header Assembly)Tray (Through Hole Header Assembly)Bag (Receptacle Housing)Designed In: MillimetersRoHS: YesPHYSICALHousing:Receptacle − PBT (51021)Header − PA66 (53047/53048 /through hole), PA46 (53261/53398 /SMT)Contact: Phosphor, Bronze for crimp terminal, through hole header and SMT header Plating:Contact Area — Gold plated in flash for crimpterminal, through hole header and SMTheaders— Tin plated for crimp terminal, through holeheader and SMT headerUnderplating — Nickel for gold plated crimpterminals, headers and Tin plated53261/53398SMT headersOperating Temperatures:-40 to +105˚C (53398/53261)-40 to +85˚C (53047/53048)MECHANICALCrimp Terminal Insertion Force (max.): 4.9NCrimp Terminal Retention to Housing (min.): 4.9NMating Force(1st): 19.6N (2 Circuit W to B)24.5N (2 Circuit W to W)Unmating Force (1st): 2.8N (2 Circuit)Durability: 30 CyclesELECTRICALVoltage (max.): 125VCurrent (max.): 2.5A at 2 Circuit/26 AWGContact Resistance (max.): 20 MilliohmsDielectric Withstanding Voltage: 250V ACInsulation Resistance (min.): 100 MegaohmsSPECIFICATIONS(1) Values are for REFERENCE ONL Y.(2) Current deratings are based on not exceeding 30°C temperature rise.(3) T emperature Rise is measured in barrel area of crimp terminal.(4) PCB trace design can greatly affect temperature rise results.(5) Data is for all circuits powered.ORDERING INFORMATION*Please contact Molex for available color in circuit size/product/picoblade.htmlMolex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Order No. 987651-3691 Rev. 6 APN/0k/GF/2022.10 ©2022 Molex。
MOLEX连接器术语表和专业概念
MOLEX 连接器术语表和专业概念A [Ampere]1.石棉绝缘，无编织线。
仅用于干燥环境。
极限电压和工作温度分别为300V、200°C。
2.参见安培。
AA [The Aluminum Association]1.美国铝业协会2.石棉绝缘线，采用石棉或玻璃编织。
仅用于干燥环境。
极限电压和工作温度分别为300 V、200°C。
AB [High Voltage Butyl Cable]高压丁基电缆。
ABC[Armored Bushing Cable]铠装护套电缆。
具有聚氯乙烯绝缘层的BX建筑用电线，极限电压为600 V。
Abnormal Glow-反常辉光通过升高正常辉光区以外的霓虹灯电流到达的工作区。
ABP [Butyl-polyethylene]聚丁乙烯高压电缆，极限工作温度为75° C。
Abrasion Resistance-耐磨性抵抗表面磨损的能力。
Abrasion Stripper-磨损剥离器一种由抛光轮组成的电动设备，抛光轮从导线开始打磨扁平电缆绝缘层。
ABS[Acrylonitrile-Butadiene-Styrene]丙烯腈/丁二烯/苯乙烯共聚物。
一种无定形热塑性塑料三元共聚物（或化学键合的三元聚合物），由于成本低，尺寸稳定，抗冲击性高，机械性能卓越，工作温度范围出色以及表面硬度高等优点，特别用于连接器行业。
Absorption-吸收1.一种物质吸收和保存的水量。
2.辐射通过吸收介质时的能量损耗。
AC [Alternating Current]参见交流电。
ACA合成扁丝，具有完整上光棉或玻璃编织的石棉毡电线，极限电压和工作温度分别为1000 V、90°C。
Accelerated Aging-加速老化在相对较短的一段时间内，将电压、温度以及其它参数增加至正常工作值以上直至产生可见劣化的一种试验。
Access Floor-活动地板一种由完全可移动地板组成的地板系统，由可调基座或纵梁支撑。
Molex MXS连接器说明书
1.2013.9327.0TAIL LENGTH1.30MIN BOARD1.00NOTES:1. MATERIALS:HOUSING: LIQUID CRYSTAL POLYMER (LCP) GLASS-FILLED, UL94V-0 TERMINALS: HIGH PERFORMANCE COPPER ALLOY2. FINISH: SELECTIVE GOLD IN SIGNAL AND GROUND SHIELD CONTACT AREA ONLY. SELECTIVE TIN ON PCB TAILS. NICKEL OVERALL.3. PARTS ARE MARKED WITH THE PART NUMBER, "MXS", AND A DATECODE.DATECODE FORMAT: 2 DIGIT YEAR, 3 DIGIT DAY (YYDDD), AND 2 DIGIT HOUR, MINUTE & SECONDS (HHMMSS).4. REFER TO MOLEX PRODUCT SPECIFICATION 1735109000-PS_PS FOR PERFORMANCE SPECIFICATIONS.5. PRODUCT WILL BE PACKAGED PER: 1736312000PDD_PK.6. MATES WITH IMPULSE OD-RAM SERIES NUMBER 173625 (8P 90°), 173520 (8P 270°), & 173530 (6P 90°). AND WITH BACKPLANE SERIES NUMBER 203940.7. APPLICATION SPECIFICATION: 1735109997-AS_PS8. REFER TO IMPULSE PCB ROUTING GUIDE 1735109999-AS FOR ANTIPAD,ROUTING RECOMMENDATIONS, BACKDRILL AND ADDITIONAL PCB INFORMATION.MATERIAL NUMBER NUMBER OF COLUMNS NUMBER OF DIFFERENTIAL PAIRS DIMENSION A DIMENSION B DIMENSIONC PTH's173631-100884817.2514.0016.130.31MM 173631-1010106021.2518.0020.130.31MM 173631-1012127225.2522.0024.130.31MM 173631-1016169633.2530.0032.130.31MM173631-104884817.2514.0016.130.26MM 173631-1050106021.2518.0020.130.26MM 173631-1052127225.2522.0024.130.26MM 173631-1056169633.2530.0032.130.26MM29.1PIN A1PIN M16PITCH2.00A ±0.2540.616 COLUMN PART SHOWNREFERENCE TO PIN A11.30PART NUMBER "MXS" DATE CODESEE NOTE 3PIN A1DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC:EC NO:679265DRWN:JMENDOZA012021/09/27CHK'D:JMENDOZA012021/09/27APPR:JMENDOZA012021/09/27THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm3:1GENERAL TOLERANCES(UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 6 PAIR DCRIGHT ANGLE FEMALE (RAF) - UNGUIDEDPRODUCT CUSTOMER DRAWINGBBC CDDEEFF GG HHJJ KKTYPICAL2.00MAX1.70KEEP-OUT ZONE SEE NOTE 1GROUND VIAPTH (24 HOLES PER COLUMN)0.31±0.05⌀⌖⌀0.10DETAIL A SCALE 12:1AODD COLUMN DIMENSIONSEVEN COLUMN DIMENSIONSGNDM1L1GND GNDK1J1GND GNDH1G1GND GND F1E1GND GNDD1C1GNDGNDB1A1GNDGNDM2L2GND GNDK2J2GND GNDB2A2GNDGND F2E2GND GNDD2C2GND GNDH2G2GND 2.00BPIN A1PCB EDGESIGNAL VIANOTES:1. THESE DIMENSIONS REPRESENT THE AREA NEEDED TOACCOMMODATE CONNECTOR INSERTION AND REPAIR ON THE PCB. THIS IS REFERRED TO AS THE "CONNECTOR KEEP OUT ZONE" AND DOES NOT REPRESENT THE ACTUAL PERIMETER OF THE 28.200.002.201.009.0010.2012.0011.2013.0016.0015.2014.2017.005.007.203.206.204.008.0021.0018.2019.2020.0022.2023.20 2.004.2010.006.008.2012.2014.0016.2022.0020.2018.0024.201.003.205.007.209.0011.2013.0015.2019.2017.0021.0023.200.31 PTH's SIGNAL & GROUNDS16 COLUMN PART SHOWN2.20DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC:EC NO:679265DRWN:JMENDOZA012021/09/27CHK'D:JMENDOZA012021/09/27APPR:JMENDOZA012021/09/27THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm5:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 6 PAIR DCRIGHT ANGLE FEMALE (RAF) - UNGUIDEDPRODUCT CUSTOMER DRAWINGBBC CDDEEFFGGHHJJKKTYPICAL2.00MAX1.70KEEP-OUT ZONE SEE NOTE 1GROUND VIASIGNAL PTH(12 HOLES PER COLUMN)0.26±0.05⌀⌖⌀0.10DETAIL B SCALE 12:1AODD COLUMN DIMENSIONSEVEN COLUMN DIMENSIONSGNDM1L1GND GNDK1J1GND GNDH1G1GND GND F1E1GND GNDD1C1GNDGNDB1A1GNDGNDM2L2GND GNDK2J2GND GNDB2A2GNDGND F2E2GND GNDD2C2GND GNDH2G2GND 2.00BPIN A1PCB EDGESIGNAL VIANOTES:1. THESE DIMENSIONS REPRESENT THE AREA NEEDED TOACCOMMODATE CONNECTOR INSERTION AND REPAIR ON THE PCB. THIS IS REFERRED TO AS THE "CONNECTOR KEEP OUT ZONE" AND DOES NOT REPRESENT THE ACTUAL PERIMETER OF THE 28.200.26 SIGNAL PTH's & 0.31 GROUND PTH's16 COLUMN PART SHOWN2.20DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=IMPULSE 6 PAIR DCRIGHT ANGLE FEMALE (RAF) - UNGUIDEDPRODUCT CUSTOMER DRAWINGTHIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION CURRENT REV DESC:EC NO:679265DRWN:JMENDOZA012021/09/27CHK'D:JMENDOZA012021/09/27APPR:JMENDOZA012021/09/27DIMENSION UNITS SCALE mm5:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13BBC CDDEEFFGGHHJJKKGROUND PTH(12 HOLES PER COLUMN)0.31±0.05⌀⌖⌀0.101.001.002.203.204.005.006.207.208.009.0010.2011.2012.0013.0014.2015.2016.0017.0018.2019.2020.0021.0022.2023.20 2.003.205.004.206.007.208.209.0010.0011.2012.2013.0014.0015.2016.2017.0018.0019.2020.2021.0022.0023.2024.200.00PCB EDGE270° OD-RAM PCBOD-RAM 1ST GND PIN270° OD-RAMFRONT (CONNECTOR SIDE)OD-RAM PIN B1OD-RAM PIN A10.77MAX2.701.42SIGNAL VIAGROUND VIA DC RAF HOLE PATTERN (CONNECTOR SIDE)WITH OD-RAM 270° PCBPIN A116 COLUMNPART SHOWN(FULLY MATED)26.0090° OD-RAM PCBAPIN A1GROUND VIA PCB EDGEOD-RAM 1ST GND PINMAX2.70C(FULLY MATED)26.00SIGNAL VIA90° OD-RAMREAR (NON-CONNECTOR SIDE)OD-RAM PIN B1OD-RAM PIN A123.48DC RAF HOLE PATTERN (CONNECTOR SIDE)WITH OD-RAM 90° PCBSEE SHEET 2 FOR ALL OTHER HOLE PATTERN DIMENSIONSOD-RAM PIN A1OD-RAM PIN A1DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC:EC NO:679265DRWN:JMENDOZA012021/09/27CHK'D:JMENDOZA012021/09/27APPR:JMENDOZA012021/09/27THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm3:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 6 PAIR DCRIGHT ANGLE FEMALE (RAF) - UNGUIDEDPRODUCT CUSTOMER DRAWINGBBC CDD EE FF GGHHJJKKMAX 2.70GROUND VIA BACKPLANE (FULLY MATED)17.03PIN A1PCB EDGESIGNAL VIA NOTES:1. MINIMUM PCB THICKNESS: 1.0mm0.70DC A1 PINDC RAF HOLE PATTERN (CONNECTOR SIDE)WITH BACKPLANE PCB SEE SHEET 2 FOR ALL OTHER HOLE PATTERN DIMENSIONS16 COLUMN PART SHOWN17.03DC 1st GROUND PINDIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC:EC NO:679265DRWN:JMENDOZA012021/09/27CHK'D:JMENDOZA012021/09/27APPR:JMENDOZA012021/09/27THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm3:1GENERAL TOLERANCES(UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 6 PAIR DCRIGHT ANGLE FEMALE (RAF) - UNGUIDEDPRODUCT CUSTOMER DRAWINGBBC CDD EE FF GG HHJJKK。
[VIP专享]molex端子压接
![[VIP专享]molex端子压接](https://img.taocdn.com/s3/m/1f2290b7ccbff121dc368312.png)
正确执行的压接示例参见图B。绝缘压接区压缩绝缘层，但不会刺穿。线芯（或线刷）伸 出于导体压接区前部的距离至少等于线缆导体的直径。例如，18 AWG线缆应伸出至少0.40&#接区在引入端和尾端呈喇叭形， 而过渡区和接合区在压接工艺前后始终保持不变。
Molex端子压接工艺
介绍
首先，了解端子具有三个主要部分：插接区、过渡区和压接区 (图A)，这有助于我们理解。 顾名思义，插接区是端子与另一半连接端子插接的部分。该部分由连接器设计师设计为与对接 端子接合，并以一定的方式工作。如果压接过程中接合部变形，将会降低连接器的性能。
过渡区同样设计为在压接过程中不受影响。如果您改变了弹性片或端子止口的位置，同样 将影响连接器的性能。
如果您的压接端子看起来和图B中的端子不同，可能是因为在压接工艺中出现了错误。这 里是压接工艺中可能出现的13个最常见的问题 ，以及如何避免它们。
int level(BinTreeNodlesevt}r*Beutsl,icnBt(rtrTuiontrcaoTetgtert,_eyapNnpetg)oy;oeN_pddinoeeodtd;fde*esreafc*ttrphsB*au{l)ti;cilrn/duh/tT;ciB/lr/tdo1eiTt;u1ea//NcnrNgoto_loiu(fdn(dtnbe*oetpivdlt{(roe(e}TbidpEititrcfrl(ero!-pbmu>tintrTvritgaey-l(>hlpbulteeie,rtrf=xdt)e,=apr{xkextta,)rt;ru{;k,kr)sd+n;tra+;u1t;ac}0txyBpieTNxv},ooidi{ndet&m*lkac)hi}nil(de)}l;s/e/ js+tr}+uj;cBf+BtoB.+Bid.r.L(;+adikTe+taanN=;t[agojB]e[tdkh=l.se+L+eA1e*+]nr.i;dfc=g(d.-[d;{aiB]1a/it;f/a.;t(dkaA[}ia[]>.kBtdB<}=a];aii.T[BLjt+;aNke.+d[Loni;-]aed-g>t)netahg,B[jt*]+h.)wBd+]{avhi;T=otilareiAedi[n(Be.i{dtm;.<Laive=etAoarngi.0[dLgie],e;jt2Ch=n(o{Sg-0ut9q1h,n/kAL])/t)/iL/[;2s1/e1AtA…aABBmf"…,.S(h+Bq"mniLT6m+irsnet8]e&mhBTen),amidn+dtn&a2Ot*acx(7o10u)n+t)0x{11*ixf=0( nT+o1)d*{ex2i_1f c(+(o!uT2/xn/-*10>tx+l2+cxh=1il;+dnx)o&2/d/h&e=tt_(pn!c:To0o//-duw>1enrw*_c2t/wchx-oi0.1ldu;xon)/)1c*t;cinx6o42.1ucleonfmtt+d/+5ap;t-a5//r7iLg9Cihs4ot8lNuet5nmof9ttdreLp4iegme.=h*ap3tMfAmBol(a[aTrTlit]ex(-;(><i2)nAlccetl[ha0i]}ise=l=ds1,0}A…Tc;[yoine2pu<-nT6ein=-yH>12tp)(]Te;v;enn[Co1-A-ti1o3m1d[u]nA)pHin-[/;in(tv-kL21]ene;]1reyais=A+)nef=[+(t-nm(k1Ta])eAT-p){y>nyA;r-p%c2eh…1iAld3e[2,1]3c,2e1oi20Vn0(u3e=bt×n4i{)n3t1a5)B0);,5b20A}{7,B(2ce[2a150,(l0)ds0cn(a20e,a)]×ie[13j1)1cnr2,a17Af2e0A4,i58g2jtB]b1u(B03}(a5r4,21[En)]06a1B;=07A51([}{0]b937S<A/3)56/HaL([06C0c,sT1b3)]uo[A.>81A0c5u,493]cBn<B0.]=taC5H[L8(0,A1De(4g]k/,Aa5>2EBef0,[)Fy,<]*4C[G)G]b[=2B1,,DHk)g+[]e>,I1AEJy,/[<(,81%C1c]-[8,a5bD1)]C>3C]B,D1<[D1]2Bd62,GFc3E>=411A,V5<//1I51EdH475,Gf1231>01+0*J5,91<420G4+0e*30G241,7W1d+*787>13P031,4*9<1L74=41f=0+,515a24953>**/546,17<5+15=0g37413,2*0c5572>/4+517,5<6451*g524,0d+3>956,*5<0315f9+2,3e5W12>14P,12*<3L157g+=56,52f13053>105*693}64*1,{73+80217+9596510*77046873+1*71249264+*9503182+79012*176208590=*2092+8123169831731237*793}W2+531P352L5*0313173+s3T3125158*,21T2052=5,2…915W063…303P5,LTS Tini k1i(2i={a1b,2c,d…e…fg}S0)1,1k10in1i011k11k10n+1kk1Pn21>r+0ikm…00…11+1k0s1=0n11+n21K…ru…snkas1l ns,s=nk,nk a11a121a02K1)aru2s2kaa=2l203*:9(a1i+03/1jA2-03aB(3a131+Aa12=3B+42[…0+]3A…+a3aij1+n3inn149-+iH10-41au+jnfi84+fnm4+16a5B8n+58F1544):52=5706305306.986,2T76:0150,D811:00148110683171,F10ST6:06D413S024H515,1H12:007412101402H*1291u60+22f{f7m4*63a2+n58307*71836+21102*72306+722774*0674128+493}*()4+86*312=513219 5:13/5671(130+7822+6261+p03a1+341352+401143,41)p0=83,21a.8425,913,,p66331:121,0A1a24B13G,,CP4pJ9AD3KG21EHD12AFDaJ3GBH,EPaDHKBApGIBM3J2HEKIF1AJMCKCAEFCMFIIM
MOLEX打端子培训教材
针型 方型
Y型
O型
旗型 不规则型
•绝缘位变形,不 可铆压.
连续型
散装型
操作前检查
1. 检查所用端子的P/N是否正确,端子是否有损伤 2. 检查来料线口长度及外观品质是否合格
操作步骤-1
1. 将端子盘装在端子架上(松紧度要合适) 2. 按顺序打开电源开关和照明开关,并将计数器清零
Thanks!
横送式
(4)行程微调器
(4)行程微调器 (5)端子送料槽 (6)端子压板 (7)送料爪 (8)送料槽前后微调器
(1)冲头
(2)胶皮线芯高度微调 (3)胶皮高度微调
(12)A.B压刀 (13)挡刀 (11)砧座 (10)切刀
(9)切刀座
1. 冲头:与端子机挂钩相连以及起冲压作用. 2. 胶皮线芯高度微调:高度微调器,调节依位置,胶皮线芯高度同时起
•端子有毛边(披锋)
•端子大细边
打端子常见不良--10
•夹铜线尾无露铜线
•夹铜线尾露铜线过 长
打端子常见不良--11
•无线口打端子
打端子常见不良--12
批峰
打端子不良影响
1. 造成功能性不良,导致产生客诉. 2. 造成后工序无法作业.如入HSG不到位.
案例１ 如688013194
打端子注意事项
•夹胶皮位过松
•夹胶皮位过紧
打端子常见不良--3
•孖端子
•孖枝
打端子常见不良--4
•夹线不良
•打烂胶皮
打端子常见不良--5
•断铜丝
•未完全包铜线
打端子常见不良--6
•端子变形
•端子开口
打端子常见不良--7
•端子向后弯 •端子弯曲
Molex发布微端接解决方案
Molex发布微端接解决方案
佚名
【期刊名称】《中国电子商情：基础电子》
【年(卷),期】2018(000)012
【摘要】Molex推出新型的微端接技术,可用于含有微小结构产品的应用。
对于医疗、智能手机和移动设备行业的客户来说,随着元器件尺寸日益缩小,大家都在寻找一种可拆分的微端接技术产品,而本产品可作为一种理想的选择。
【总页数】1页(P50-50)
【正文语种】中文
【中图分类】F124.3
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因版权原因，仅展示原文概要，查看原文内容请购买。
Molex MXS连接器商品说明书
NOTES:1. MATERIALS: HOUSING: LIQUID CRYSTAL POLYMER (LCP) GLASS-FILLED, UL94V-0 TERMINALS: HIGH PERFORMANCE COPPER ALLOY2. FINISH: SELECTIVE GOLD IN SIGNAL AND U-SHIELD CONTACT AREA ONLY. SELECTIVE TIN ON PCB TAILS. NICKEL OVERALL.3. PARTS ARE MAKED WITH THE PART NUMBER, "MXS", AND A DATECODE.DATECODE FORMAT: 2 DIGIT YEAR, 3 DIGIT DAY (YYDDD), AND 2 DIGIT HOUR, MINUTE & SECONDS (HHMMSS).4. REFER TO MOLEX PRODUCT SPECIFICATION 1735109000-PS_PS FOR PERFORMANCE SPECIFICATIONS.5. PRODUCT WILL BE PACKAGED PER: 1736101000PDD_PK.6. MATES WITH IMPULSE DC RAF (RIGHT ANGLE FEMALE) UNGUIDED NUMBER: SEE TABLE.7. APPLICATION SPECIFICATION: 1735109997-AS_PS.8. REFER TO IMPULSE PCB ROUTING GUIDE 1735109999-AS_PS FOR ANTIPAD,ROUTING RECOMMENDATIONS, BACKDRILL, AND ADDITIONAL PCB INFORMATION.CA57.6REFERENCE19.10.62X8.5437.435.0MIN BOARD1.00TAIL LENGTH1.3012.07(CUTAWAY)2.37PIN T16PIN A116 COLUMN PART SHOWNPART NUMBER "MXS" DATECODE SEE NOTE 3MATERIAL NUMBER NUMBER OF COLUMNS NUMBER OF DIFFERENTIAL PAIRS DIMENSION "A"DIMENSION "B"DIMENSION "C"DIMENSION "D"ORTHOGONALORIENTATIONMATING DC RAF PART NUMBER PTH's173625-280586422.814.0024.015.4890°173540-70080.31MM 173625-2205129630.822.0032.023.4890°173631-10120.31MM 173625-24051411234.826.0036.027.4890°173620-10160.31MM 173625-26051612838.830.0040.031.4890°173505-10160.31MM 173625-280686422.814.0024.015.4890°173540-70480.26MM 173625-2206129630.822.0032.023.4890°173631-10520.26MM 173625-24061411234.826.0036.027.4890°173620-10560.26MM 173625-26061612838.830.0040.031.4890°173505-10560.26MM(SHIELD LENGTH)6.50+0.20-0.10REFERENCE25.52PITCH2.00PIN A1REFERENCE22.92 DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 3:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONMML LKKJJHHG GFFEEDDCC BBDETAIL A SCALE 7:1ADKEEP-OUT ZONE SEE NOTE 1TYPICAL2.003.20 3.201.615.471.995.5335.20MAXIMUM 2.702X2.60UNPLATED SCREW HOLE2X2.45±0.05⌀PTH (32 HOLES PER COLUMN)0.31±0.05⌀⌖⌀0.10⌖⌀0.10(FULLY MATED)26.00ORTHO DIRECT RAM HOLE PATTERN(CONNECTOR SIDE)DC RAFREAR (NON-CONNECTOR SIDE)32.132X 8.38EVEN COLUMN DIMENSIONSODD COLUMN DIMENSIONS 0.002.204.006.208.0010.2012.0014.2016.0018.2020.0022.2024.0026.2028.00 1.003.205.007.209.0011.2013.0015.2017.0019.2021.0023.2025.0027.2029.001.003.205.007.209.0011.2013.0015.2017.0019.2021.0023.2025.0027.2029.002.004.206.008.2010.0012.2014.0016.2018.0020.2022.0024.2026.0028.20GND H1G1GND GND D1C1GND GND K1J1GND GND P1N1GND GND F1E1GND GND M1L1GND GND B1A1GNDR1GND GND M2L2GND GND K2J2GND GND P2N2GND GND H2G2GND GND GND D2C2GND GND B2A2GNDGND F2E2GND DC RAF PIN A1PIN T1PIN A1SIGNAL VIA GROUND VIAPCB EDGEDC RAF FIRST GND PIN0.31 SIGNAL & GROUND PTH's16 COLUMN PART SHOWNNOTES1. THESE DIMENSIONS REPRESENT THE AREA NEEDED TOACCOMMODATE CONNECTOR INSERTION AND REPAIR ON THE PCB. THIS IS REFERRED TO AS THE "CONNECTOR KEEP OUT ZONE" AND DOES NOT REPRESENT THE ACTUAL PERIMETER OF THE DC RAF PIN A1DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 3:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONLLKKJJHHGGFFEEDDCC BBDETAIL C SCALE 7:1ADKEEP-OUT ZONE SEE NOTE 1TYPICAL2.003.20 3.201.615.471.995.5335.20MAXIMUM 2.702X2.60⌖⌀0.10UNPLATED SCREW HOLE2X2.45±0.05⌀⌖⌀0.10GROUND PTH (16 HOLES PER COLUMN)0.31±0.05⌀(FULLY MATED)26.00ORTHO DIRECT RAM HOLE PATTERN(CONNECTOR SIDE)DC RAFREAR (NON-CONNECTOR SIDE)32.132X 8.38EVEN COLUMN DIMENSIONSODD COLUMN DIMENSIONS 0.002.204.006.208.0010.2012.0014.2016.0018.2020.0022.2024.0026.2028.00 1.003.205.007.209.0011.2013.0015.2017.0019.2021.0023.2025.0027.2029.001.003.205.007.209.0011.2013.0015.2017.0019.2021.0023.2025.0027.2029.002.004.206.008.2010.0012.2014.0016.2018.0020.2022.0024.2026.0028.20GND H1G1GND GND D1C1GND GND K1J1GND GND P1N1GND GND F1E1GND GND M1L1GND GND B1A1GNDR1GND GND M2L2GND GND K2J2GND GND P2N2GND GND H2G2GND GND GND D2C2GND GND B2A2GNDGND F2E2GND DC RAF PIN A1PIN T1PIN A1SIGNAL VIA GROUND VIAPCB EDGEDC RAF FIRST GND PIN0.26 SIGNAL PTH's & 0.31 GROUND PTH's16 COLUMN PART SHOWNNOTES1. THESE DIMENSIONS REPRESENT THE AREA NEEDED TOACCOMMODATE CONNECTOR INSERTION AND REPAIR ON THE PCB. THIS IS REFERRED TO AS THE "CONNECTOR KEEP OUT ZONE" AND DOES NOT REPRESENT THE ACTUAL PERIMETER OF THE DC RAF PIN A1⌖⌀0.10SIGNAL PTH (16 HOLES PER COLUMN)0.26±0.05⌀DIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 3:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONLLKKJJHHGGFFEEDDCC BBMATED DIMENSIONSREFERENCE3.0REFERENCE35.9REFERENCE95.48 PAIR X 16 COLUMN ORTHO DIRECT RAM8 PAIR X 16 COLUMNDC RAFORTHO PIN MAPPING(DC RAF - ORTHO DIRECT RAM)T1-T2T2-R1T3-P2T4-N1T5-M2T6-L1T7-K2T8-J1T9-H2T10-G1T11-F2T12-E1T13-D2T14-C1T15-B2T16-A1R1-R2R2-T1R3-N2R4-P1R5-L2R6-M1R7-J2R8-K1R9-G2R10-H1R11-E2R12-F1R13-C2R14-D1R15-A2R16-B1P1-T4P2-R3P3-P4P4-N3P5-M4P6-L3P7-K4P8-J3P9-H4P10-G3P11-F4P12-E3P13-D4P14-C3P15-B4P16-A3N1-R4N2-T3N3-N4N4-P3N5-L4N6-M3N7-J4N8-K3N9-G4N10-H3N11-E4N12-F3N13-C4N14-D3N15-A4N16-B3M1-T6M2-R5M3-P6M4-N5M5-M6M6-L5M7-K6M8-J5M9-H6M10-G5M11-F6M12-E5M13-D6M14-C5M15-B6M16-A5L1-R6L2-T5L3-N6L4-P5L5-L6L6-M5L7-J6L8-K5L9-G6L10-H5L11-E6L12-F5L13-C6L14-D5L15-A6L16-B5K1-T8K2-R7K3-P8K4-N7K5-M8K6-L7K7-K8K8-J7K9-H8K10-G7K11-F8K12-E7K13-D8K14-C7K15-B8K16-A7J1-R8J2-T7J3-N8J4-P7J5-L8J6-M7J7-J8J8-K7J9-G8J10-H7J11-E8J12-F7J13-C8J14-D7J15-A8J16-B7H1-T10H2-R9H3-P10H4-N9H5-M10H6-L9H7-K10H8-J9H9-H10H10-G9H11-F10H12-E9H13-D10H14-C9H15-B10H16-A9G1-R10G2-T9G3-N10G4-P9G5-L10G6-M9G7-J10G8-K9G9-G10G10-H9G11-E10G12-F9G13-C10G14-D9G15-A10G16-B9F1-T12F2-R11F3-P12F4-N11F5-M12F6-L11F7-K12F8-J11F9-H12F10-G11F11-F12F12-E11F13-D12F14-C11F15-B12F16-A11E1-R12E2-T11E3-N12E4-P11E5-L12E6-M11E7-J12E8-K11E9-G12E10-H11E11-E12E12-F11E13-C12E14-D11E15-A12E16-B11D1-T14D2-R13D3-P14D4-N13D5-M14D6-L13D7-K14D8-J13D9-H14D10-G13D11-F14D12-E13D13-D14D14-C13D15-B14D16-A13C1-R14C2-T13C3-N14C4-P13C5-L14C6-M13C7-J14C8-K13C9-G14C10-H13C11-E14C12-F13C13-C14C14-D13C15-A14C16-B13B1-T16B2-R15B3-P16B4-N15B5-M16B6-L15B7-K16B8-J15B9-H16B10-G15B11-F16B12-E15B13-D16B14-C15B15-B16B16-A15A1-R16A2-T15A3-N16A4-P15A5-L16A6-M15A7-J16A8-K15A9-G16A10-H15A11-E16A12-F15A13-C16A14-D15A15-A16A16-B15PIN MAPA1R16THIS SHEET IS FOR128 DIFFERENTIAL PAIRS ONLYDIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 2:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONLLKKJJH HGGFFEED DCC BBORTHO PIN MAPPING(DC RAF - ORTHO DIRECT RAM)M1-T2M2-R1M3-P2M4-N1M5-M2M6-L1M7-K2M8-J1M9-H2M10-G1M11-F2M12-E1M13-D2M14-C1M15-B2M16-A1L1-R2L2-T1L3-N2L4-P1L5-L2L6-M1L7-J2L8-K1L9-G2L10-H1L11-E2L12-F1L13-C2L14-D1L15-A2L16-B1K1-T4K2-R3K3-P4K4-N3K5-M4K6-L3K7-K4K8-J3K9-H4K10-G3K11-F4K12-E3K13-D4K14-C3K15-B4K16-A3J1-R4J2-T3J3-N4J4-P3J5-L4J6-M3J7-J4J8-K3J9-G4J10-H3J11-E4J12-F3J13-C4J14-D3J15-A4J16-B3H1-T6H2-R5H3-P6H4-N5H5-M6H6-L5H7-K6H8-J5H9-H6H10-G5H11-F6H12-E5H13-D6H14-C5H15-B6H16-A5G1-R6G2-T5G3-N6G4-P5G5-L6G6-M5G7-J6G8-K5G9-G6G10-H5G11-E6G12-F5G13-C6G14-D5G15-A6G16-B5F1-T8F2-R7F3-P8F4-N7F5-M8F6-L7F7-K8F8-J7F9-H8F10-G7F11-F8F12-E7F13-D8F14-C7F15-B8F16-A7E1-R8E2-T7E3-N8E4-P7E5-L8E6-M7E7-J8E8-K7E9-G8E10-H7E11-E8E12-F7E13-C8E14-D7E15-A8E16-B7D1-T10D2-R9D3-P10D4-N9D5-M10D6-L9D7-K10D8-J9D9-H10D10-G9D11-F10D12-E9D13-D10D14-C9D15-B10D16-A9C1-R10C2-T9C3-N10C4-P9C5-L10C6-M9C7-J10C8-K9C9-G10C10-H9C11-E10C12-F9C13-C10C14-D9C15-A10C16-B9B1-T12B2-R11B3-P12B4-N11B5-M12B6-L11B7-K12B8-J11B9-H12B10-G11B11-F12B12-E11B13-D12B14-C11B15-B12B16-A11A1-R12A2-T11A3-N12A4-P11A5-L12A6-M11A7-J12A8-K11A9-G12A10-H11A11-E12A12-F11A13-C12A14-D11A15-A12A16-B116 PAIR X 16 COLUMNDC RAF8 PAIR X 12 COLUMN ORTHO DIRECT RAMPIN MAPA1R12REFERENCE3.0REFERENCE87.4REFERENCE27.9THIS SHEET IS FOR96 DIFFERENTIAL PAIRS ONLYMATED DIMENSIONSDIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 2:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONLLKKJJHHGGFFEED DCC BBORTHO PIN MAPPING(DC RAF - ORTHO DIRECT RAM)H1-T2H2-R1H3-P2H4-N1H5-M2H6-L1H7-K2H8-J1H9-H2H10-G1H11-F2H12-E1H13-D2H14-C1H15-B2H16-A1G1-R2G2-T1G3-N2G4-P1G5-L2G6-M1G7-J2G8-K1G9-G2G10-H1G11-E2G12-F1G13-C2G14-D1G15-A2G16-B1F1-T4F2-R3F3-P4F4-N3F5-M4F6-L3F7-K4F8-J3F9-H4F10-G3F11-F4F12-E3F13-D4F14-C3F15-B4F16-A3E1-R4E2-T3E3-N4E4-P3E5-L4E6-M3E7-J4E8-K3E9-G4E10-H3E11-E4E12-F3E13-C4E14-D3E15-A4E16-B3D1-T6D2-R5D3-P6D4-N5D5-M6D6-L5D7-K6D8-J5D9-H6D10-G5D11-F6D12-E5D13-D6D14-C5D15-B6D16-A5C1-R6C2-T5C3-N6C4-P5C5-L6C6-M5C7-J6C8-K5C9-G6C10-H5C11-E6C12-F5C13-C6C14-D5C15-A6C16-B5B1-T8B2-R7B3-P8B4-N7B5-M8B6-L7B7-K8B8-J7B9-H8B10-G7B11-F8B12-E7B13-D8B14-C7B15-B8B16-A7A1-R8A2-T7A3-N8A4-P7A5-L8A6-M7A7-J8A8-K7A9-G8A10-H7A11-E8A12-F7A13-C8A14-D7A15-A8A16-B7THIS SHEET IS FOR64 DIFFERENTIAL PAIRS ONLYMATED DIMENSIONSREFERENCE3.0REFERENCE19.9REFERENCE79.48 PAIR X 8 COLUMN ORTHO DIRECT RAMPIN MAPR8A14 PAIR X 16 COLUMNDC RAFDIVISIONAL SYMBOLSFUNCTIONAL SYMBOLS =0=0=CURRENT REV DESC: ADD 0.26MM COMPLIANT PARTNUMBERSEC NO:675528DRWN:JMENDOZA012021/06/15CHK'D:JMENDOZA012021/09/01APPR:JMENDOZA012021/09/01THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS SCALE mm 2:1GENERAL TOLERANCES (UNLESS SPECIFIED)ANGULAR TOL±0.5 °4 PLACES±3 PLACES ±2 PLACES±0.13IMPULSE 8 PAIRORTHO DIRECT RAM - 90° - 2MM UNGUIDEDPRODUCT CUSTOMER DRAWINGDOCUMENT NUMBERDOC TYPE DOC PART REVISIONLLKKJ JHHGGFFEED DCC BB。
molex-连接器-电缆连接-安装指南说明书
TerminologyBellmouth (Flare)The flare that is formed on the edge of the conductor crimp acts as a funnel for the wire strands. This funnel reduces the possibility that a sharp edge on the conductor crimp will cut or nick the wire strands.* Conductor BrushThe conductor brush is made up of the wire strands that extend past the conductor crimp on thecontact side of the terminal. This helps ensure that mechanical compression occurs over the full length of the conductor crimp. The conductor brush should not extend into the contact area.Conductor CrimpThe conductor crimp provides the metallurgical compression of a terminal around the wire’s conductor. This connection creates a common electrical path with low resistance and high-current-carrying capabilities. Conductor Crimp HeightThe conductor crimp height is measured from thetop surface of the formed crimp to the bottom-most radial surface. Do not include the extrusion pointsin this measurement (see Figure 1). Measuringcrimp height is a quick, non-destructive way to help ensure the correct metallurgical compression ofa terminal around the wire’s conductor and is an excellent attribute for process control. The crimpheight specification is typically set as a balance between electrical and mechanical performance over the complete range of wire stranding and coatings, and terminal materials and platings. Although it is possible to optimize crimp height for individual wire strandings and terminal platings, a single crimp height specification is normally created.Introduction to Crimp TechnologyDeveloped to reduce the need to solder terminations, crimping technology provides a high-quality connection between a terminal and a wire at a relatively low applied cost. The methods for applying crimp terminations depend on the application and volume, and range from handheld devices to fully automated systems. The application methods include a basic hand tool, a press and die set, a stripper crimper, and a fully automatic wire processing system. Regardless of the method, it is important to set up each tool correctly to achieve a quality crimp.Website: Please visit the Molex website to view the most current application tooling information. The Molex website is continuously updated with the latest information. ()Figure 1Cut-off T abLengthConductorCrimp Height BellmouthConductorBrush*Consult individual terminal specifications.Terminal Cross-SectionTerminologyCut-Off T ab LengthThis is the material that protrudes outside theinsulation crimp after the terminal is separated from the carrier strip. A cut-off tab that is too long may expose a terminal outside the housing, or it may fail electrical spacing requirements. Extrusions (Flash)These are the small flares that form on the bottom of the conductor crimp, resulting from the clearance between the punch and anvil tooling. If the anvil is worn or the terminal is over-crimped, excessive extrusion results. An uneven extrusion may alsooccur if the punch and anvil alignment is not correct, if the feed adjustment is off, or if there is insufficient or excessive terminal drag.Insulation Crimp (Strain Relief, Figure 2)This is the part of the terminal that provides wire support for insertion into the housing and allows the terminal to withstand shock and vibration. The terminal needs to hold the wire as firmly as possible without cutting through to the conductor strands. The acceptability of an insulation crimp is subjective and depends on the application.Insulation Crimp HeightMost terminals are designed to accommodate multiple wire ranges. Within the terminal’s range, an insulation diameter may not fully surround the diameter of the wire. This condition will still allow for an acceptable insulation crimp for most applications.T o evaluate the insulation section, cut the wire flush with the back of the terminal. Once the optimum setting for the application is determined, it isimportant to document the insulation crimp height. Then, as part of the setup procedure, the operator can check the crimp height.Insulation PositionThis is the location of the insulation in relation to the transition area between the conductor and insulation crimps. Equal amounts of the conductor strands and insulation need to be visible in the transition area. Using the correct insulation position ensures that the insulation is crimped along the full length of the insulation crimp, and that no insulation gets crimped under the conductor crimp. The insulation position is set by the wire stop and strip length for bench applications. For automatic wire processing applications, the insulation position is set by the in/out press adjustment.Figure 2Strip Length ProcessPull Force TestingShut Height and Terminal PositionTerminologyProcessThe process is the combination of people, equipment, tooling, materials, methods andprocedures needed to produce a crimp termination. Process control is used to track attributes over time to aid in the detection of changes to the process. Detecting a process change when it happens helps prevent many thousands of bad crimps.Pull Force TestingPull force testing is a quick, effective way to evaluate the mechanical properties of a crimptermination. Pull force testing is performed without the influence of the insulation grips.Pull force testing is also a good indicator of problems in the process. Cut or nicked strands in the stripping operation, lack of bellmouth or conductor brush, or incorrect crimp height or tooling will reduce pull force. Wire properties and stranding, and terminal design (material thickness and serration design), can also increase or decrease pull force levels.Shut HeightThis is defined as the distance, at bottom dead center on a press, from the tooling mounting base plate to the tooling connection point on the ram of the press.Strip LengthThe strip length is determined by measuring the exposed conductor strands after the insulation is removed. The strip length determines the length of the conductor brush when the insulation position is centered.Terminal PositionThe terminal position is set by the alignment of the terminal to the forming punch and anvils, and the carrier strip cut-off tooling. The tool setup determines conductor bellmouth, cut-off tab length and terminal extrusions.T oolmaker’s Microscope This is used for close visual evaluation and statistical measurement of bellmouth, cut-off tab, conductor brush, wire position and striplength.Associated MaterialsCaliperThis is a gauge consisting of two opposing blades used formeasuring linear dimensional attributes.Eye LoupeThis is a magnification tool, normally 10 times the power or greater, which is used to aid visual evaluation of a crimp termination.Crimp MicrometerThis is a micrometer specifically designed to measure crimp height. The measurement is taken in the center of the crimp so it is not influenced by the conductor bellmouth. It has a thin blade that supports the top of the crimp while a pointed section determines the bottom-most radial surface.Ruler (Pocket Scale)This is used to estimate the 5-piece measurement ofbellmouth, cut-off tab, conductor brush, wire position and strip length. The recommendedmaximum resolution is 0.50mm (.020”).Pull T esterThis device is used todetermine the mechanical strength of a crimp termination. Most pulltesting is done with a device that clamps the wire, pullsat a set speed and measures force by means of a load cell. A pull tester also can be as simple as hanging fixed weights on the wire for a minimum of 1 minute.IDT Tooling IntroductionInsulation displacement technology (IDT), is a wire termination technique in which an insulated wire is pressed into a terminal slot smaller than the conductor diameter, displacing the insulation and forming an electrical contact between the terminal and conductor.Insulation displacement offers three majoradvantages over other termination techniques:• Electrical connectors are supplied to the customer with the terminals loaded into their final positions. This feature results in customer labor savings, because additional operations are not required to complete assembly .• Hourly production rates are maximized through the simultaneous mass insertion of wires into multiple connectors.• IDT allows for multiple connectors to be placedalong a harness assembly (daisy chain) without the need to double-terminate circuits.Molex offers a full line of IDT terminating equipment, ranging from simple hand tools to fully automatic cable and discrete wire harness assembly machines. All tools are designed and manufactured using the latest technologies to ensure high-quality tool performance and product production./product/apptool/Molex is a registered trademark of Molex, LLC in the United States of America and may beFully Automatic MachinesFor large production requirements, Molex offers its customers fully automatic modular assembly machines. This modular concept allows machines to be designed and built to meet specific customer requirements. Additionally, this concept enables customers to add options at a future date asproduction needs change. In general, machines in this category produce 10,000 terminations per hour or more. All machines are designed with fully integrated PLC controls that include “user friendly” self-diagnostic software features to minimize setup time and maximize machine uptime and system utilization.Special MachinesMolex can quote special machines upon request, with optional features that parallel the Phoenix™/Eagle™ series. In general, these machines differ in the methods they use for connector termination and wire handling. Additionally, daisy chain and different connector orientations can be accomplished.IDT Terminating EquipmentHand T oolsLow-volume users can choose from a range of snap-on modules that mount to a common pistol or bench-mounted holder. These modules can be easily changed to accommodate various connector styles. T ypically, these tools yield production rates of approximately 300 terminations per hour.Manual Press T oolsFor medium production volumes, Molex offers a variety of manual press bench tools designed to process cable or discrete wire to further increase productivity . For tools in this category, production rates of up to 250 assemblies per hour for cable or 500 terminations per hour for discrete wire are not uncommon.Semiautomatic Bench T oolsFor higher production volumes, Molex offers avariety of semiautomatic bench tools to increase the end users’ productivity . For tools in this category, production rates of up to 900 assemblies per hour for cable or 1,200 terminations per hour for discrete wire are normally realized. In addition to inserting wires into terminals, selected machine models are equipped to:• Automatically unload connectors from packaging such as extruded tubes, mylar film, etc.• Perform secondary operations such as carrierstrip breakoff, terminal insertion or product marking.。
Molex 空气带焊接工具套装说明书
Use gauge pins or the soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No-Go dimensions shown in the chart below.CRIMP PROFILEOR USE SOFT METAL SLUG METHOD“X” (CRIMP HEIGHT)Application Tooling SpecificationSCOPETooling: ATP Tooling Kits used with Molex Air Tape Press: (ATP 100 and 300 series) or a Molex Mylar Tape Applicator (MTA series). Refer to the appropriate tool instruction manual for installation and operation information.Products: Avikrimp and InsulKrimp Ring, Spade, Hook, Snap Spade, Flanged Spade, Block Spade, Rectangular, Block Spade and Wire Pin Terminals, 18-22 AWG.Refer to the product part number charts on this sheet for terminals with the barrel and tongue styles listed above.Testing: MechanicalThe tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.Color CodeWire Size (AWG)*UL486 ARed 18 20 Red 20 13 Red228*UL486 A: Terminals (copper conductors only)Note: Molex does not sell gauge pins. Contact your local industrial supplier.Wire Range “X” Dimension Conductor Crimp Crimp Inspection MarkingMean Go No-Go AWG mm 2In. mm In. mm In. mm 18-220.35-0.80.1082.74.1052.67.1152.92—Order Number 19288-0023Engineering NumberATP-AA-510PRODUCT LISTThe following is a partial list of the product order numbers and their specifications that this tool is designed to run:PARTS LISTItem Order No. Engineering No. Description Quantity 19288-0023 ATP-AA-510 ATP Tooling Kit REF 1 19288-0025 ATP-AA-510-E2 Conductor Punch 1 2 19288-0024 ATP-AA-510-E1 Conductor Anvil 1 3 19288-0027 ATP-AA-510-I2 Insulation Punch 1 4 19288-0026 ATP-AA-510-I1 Insulation Anvil 15 — — #10-32 by 3/4” SHCS 2* 6— — O-ring 1/16 W. by 9/32” O.D. 2**These purchased parts are available from an industrial supply company.Application Tooling SupportPhone: (402) 458-TOOL (8665) E-Mail:****************************Website: /applicationtoolingMolex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.15 346 (2)(2)2。
摩尔克斯（Molex）易插入FFC FPC连接器系列52435 - 0.50毫米排布，滑动式，右角，
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片型电路插接件端子脱出问题分析
片型电路插接件端子脱出问题分析张江波;王慧;薛鹏飞【摘要】结合某车型在制造过程出现的端子脱出问题进行了插接件端子脱出原因分析,并总结了针对各种问题在线束生产及整车工厂插接配合过程中的控制措施.从线束护壳、端子原料确认、操作检验控制方式、物料运转、整车工厂对线束插接的标准化操作等方面进行了有效控制,对于线束制造过程中可能导致端子脱出的因素基本可以做到有效预防.【期刊名称】《汽车工艺与材料》【年(卷),期】2016(000)004【总页数】5页(P35-38,43)【关键词】片型电路插接件;端子脱出;线束【作者】张江波;王慧;薛鹏飞【作者单位】上汽通用五菱汽车股份有限公司,青岛266555;上汽通用五菱汽车股份有限公司,青岛266555;上汽通用五菱汽车股份有限公司,青岛266555【正文语种】中文【中图分类】U463.6片型电路插接件是电路系统重要组成部分，其提供可分离的界面用以连接两个次电子系统，使电路内被阻断处或孤立不通的电路之间电流流通，实现电路预定的功能。
按照用途主要可分为线-线和线-用电器插接件两类。
典型插接件结构包括护套（Connector Hous⁃ings）、端子（Terminals）和二次锁定（Secondary Locks），典型主流插接件结构示意如图1所示。
主流插接件特点如下。
a.美系插接件特点：以德尔福、YAZAKI为代表，趋向USCAR，端子多为单层；b.欧系插接件特点：以TYCO德国、MOLEX德国、FCI等为代表，结构复杂，技术先进，端子多为双层，头部宽度与美系类似；c.日系插接件特点：以 YAZAKI、SUMITOMO、KET、TYCO韩/日为代表，结构简单，成本控制好，端子多为单层；d.国内插接件特点：多仿制欧美德日产品，端子趋向日系单层。
电路插接件插接目的是通过公、母侧护套的安装配合实现公、母侧端子的连接。
插接件分别通过外层护套、端子倒角等实现插接过程，公、母端护套通过先期的导向定位与防错结构实现插入配合；插入过程公侧端子通过公侧端子的倒角与母侧护套的倒向孔进行插接定位，实现公、母侧端子的先期导入。
端子脱出不良分析报告及经典案例
返工牌号
0677284 0677285 0677288 0677289 0677290 0678042 0678043 0678722
P/N 13699734 13699734 13699734 13699734 13699734 13699734 13699734 13699734
缺陷工位 KIT1 FA3 KIT1 KIT3 KIT4 FA4 KIT1 FA2
后才上岗操作：通过多次在拉力学 习机上模拟练习，训练员工端子回 拉的力度的手感。 拉力学 习机： 10~20N 间显示 绿灯； 超过 20N显 示红灯
上提
根据以上分析，我司从端子插接VPS指示，每日进行拉力测试，生产领班以及 QC进行不定时巡 查来等监控员工执行“推-听-拉”的插端子三部曲。 排查根本原因时，发现系统完整，该岗位员工清楚标准操作要求。 但该员工曾在3/29日前后因个人手部皮肤原因佩戴手套操作，属于违规操作。 Competency Descriptor 由于手套直接影响接插端子后的回拉力度，故，潜在原因 1.1不能排除。
3.1端子在电 测试前，被 外力拉出； 3.2端子在电 测试后，被 外力拉出；
1.1员工没有执行 插端子的三部曲 “推-听-拉”
1.2后工序没有探测出来
查3/29 FTQ返工记录，未 见A049# 塑件18孔位的返 工记录，排除该原因
塑件一次锁பைடு நூலகம்失效 ，排除拉出。
塑件一次锁未失效 ，排除拉出。
据以上分析： 缺陷产生原因：违反操作，戴手套插端子。 问题流出原因： 1. 戴手套回拉力度不足； 2. 不到位端子位于临界位置，电测台无法分辨； 3. 外检工位员工，目测检验，未检出不良。
Competency Descriptor
Molex 64016-0041 手动棘轮压接工具使用说明书
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