旋切机说明书

Operating InstructionXINGTAI KEXINGYU MACHINERYMANUFACTURE CO.,LTDPrefaceThank you for using our products.This manual describes the function characteristic, this product installation debugging steps, operation etc.. Put forward by the accident may be caused by improper operation and common troubleshooting methods and matters needs attention.Before using this product, please read this manual carefully first, in order to achieve optimal use effect.Please keep this manual and read it with attention.XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDA, product overview1.1、Main uses and characteristics of productsComputer numerical control spindle-less peeling machine is used to cut the logs which are made by human or spindle machine into veneers. Double roller of the device is fixed, the blade base move along the parallel guide way, through two feed screws while pushing the blade base seat in the horizontal direction. We use most advanced numerical control systems to get dynamic operation and current rotary cutting wood diameter, friction roller speed, the rotary cutting plate thickness and other parameters, calculate the feed speed, In order to achieve uniform thickness. At the same time, the blade base seat are fixed with the accessory that can adjust the distance between the blade and single roller (function of automatic adjustment of the blade gap).By adopting the structure above, our machine enjoys the merits as below:NC spindle-less system runs by intelligent microcomputer controller, inverter and displacement of NC spindle less rotary cutter sensor components, so it realizes numerical control operation, the true realization of automation. We the following characteristics:1、We use industrial grade control chip, and increase the number of software and hardware anti-jamming measures, the machine has extremely high reliability and stability.2、The use of large screen LCD display, full Chinese menu, the operation interface of Chinese character display working condition of the whole machine and convenient for the user simple and quick setting of the debugging and parameter.3.The core of high speed of calculation, the control model and the flexible patch thickness function, veneer precision up to 0.02mm.4、Configurability is strong, the factory can adjust the parameter according to the different types of rotary cutting machine, the user also can set the parameter according to their own needs.5、With the button fault detection function and parameter of intelligent, reliableself checking function.6、With restore factory default parameter function, users can simply be NC spindle less rotary cutter system restore to factory state.7、Additional powerful, with pieces of thick patch, menu management, error detection, debugging aid, veneer thickness compensation function.8、We use screw propulsion, high precision, small gap, not prone to abnormal sector; the blade gap automatic regulating function, single board to make the rotary cutting out the roughness increased greatly.9、A plate without transmission shaft design, easy to operate.10、Compact structure, stable performance, simple operation, high efficiency and other advantages of production.11、Perfect protection function, has phase lack, the function of overload protection, over current protection, overvoltage protection, so as to ensure the service life of electrical appliances.1.2、Product specifications, technical data(a), the total power: 23.5KW(1) single roller motor 7.5KW-4-B35 (2) 5.5KW-4-B5 double roller motor ,feedmotor (3) 7.5KW-4-B5,(4) the hob cutter motor 1.5KW-4-B5, (5) the transmission belt motor1.5KW-4-B5,(two), a rotary cutter:(1) specification (length * width * thickness) (mm): 1500 x 180 x 16.(2) edged arc length: flat grinding 22 degrees bevel 42-42.5 mm long.(three), the rotary cut wood:(1) the rotary cut wood specifications (diameter * length): the maximumopening 400mm, the longest rotary cutting 1300mm.(2) the small shaft diameter wood core diameter: 24mm.(four), log out board line speed: 45 m / min(five), equipment configuration installed total size (length * width * height): 4300 x 1600 x 1260mm(six), adapted to the voltage range of equipment: 3 phase 380V + 20%(other voltageand frequency according to the customer requirements can be customized).(seven) the work environment requirements:(1)the storage environment: -40 C and 60 C(2)the use of the environment temperature: -10 degrees C and 50 C(3)the maximum relative humidity: 90% relative humidity without condensation or water(4)the maximum operating altitude: 1000 meters below (beyond thisheight increases every100 meters, rated current fall 1%).TWO、Equipment, parts and accessories and working principle2.1、The main components of equipment diagram1, computer control box: the complete equipment of the entire control function.2, operation table: signal transmission to the control box control machine.3, automatic ramming wooden shaft rotary cutting device: after the completion of the remaining wood shaft from the knife to sew on tamping.4, automatic oiling pump: machine oil lubrication of all missing parts of automatic oiling.5, automatic tool setting seam arm frame: adjust the cutter slot arm support.6, automatic tool setting seam track: automatic track adjustment assistance, improving the precision.7, hob cutter motor: model YE90L-4, used to drive the speed reducer drivesthe hob cutting, rotation.8, hob cutting reducer: Type: GR47-Y1.5-4P-11.7-M1, drive motor power reduction partof hob cutter.9, transmission belt motor model: YE90L-4, used to drive the speed reducer to drivethe transmission belt to rotate.10, the transmission belt reducer: type GR47-Y1.5-4P-11.7-M1-B-180,transmission beltmotor powered deceleration section.11, double roller reducer model: GR87-Y7.5KW-4P-11.98-M1-1EC,drive and double rollermotor powered deceleration section.12, double roller motor: type Y2-132M-4, used to drive the speed reducer drives the double roller to rotate.13, a feed screw feed drive force, so that the overall: translation toolturret, completing the power supporting wood veneer when.14, double roll (phi 200): mechanical power transmission wood veneers used to dragthe timber rotation.15, single roller motor model: Y2-132S-4, used to drive the speed reducer, driving a single roll.16, single roller reducer model: GRF87-Y5.5-4P-11.98- phi 300-1FCdrive single roller motor powered deceleration section.17, the feed speed reducer: model GR87-Y7.5-4P-13.38-M1 feed drive motor powerreduction part.18, feed motor: Type: 7.5KW-4 used to drive reducer, driven by the rotationof the feed screw.19, automatic tool setting seam arm rack: used to fix the single roller drive assembly, and complete the regulation of blade gap function.20, automatic tool setting seam track: used to adjust the slope before and afterthe trip, to complete the wood in the rotary cutting diameter from big to small changes in response to the amount of automatic tool setting seam.21, lifting hook: equipment for transportation and hoisting wire rope used to remind. 2.2、Random accessories equipmentSingle roller motor and double roller motor drives the transmission system in each of the friction roller, respectively driven single and double friction roller in therotation, the wood in the middle of a single friction roller and the friction roller is composed of a single pair, friction roller and the friction roller is driven to rotate two together, at the same time, the computer control system is composed of testing friction roller speed encoder detection to the friction encoder roller speed and detection of wood diameter to detect the current rotary cutting wood diameter and user needs rotary cut veneer thickness, calculate out put speed feed motor to drive the feeding device, the turret and single friction roller continuous double friction roller to the direction of movement, thus completing the rotary cutting task.THREE、The rules for safe operation3.1、PrefaceIn this manual, section contains help you safe use of the device's advice about equipment installation, use and maintenance in the process of advice and further relevant information will be described in other chapters, the content is not included in the safety section.3.2、Safety signs and gradeWarning: pay attention to thecontent! The risk of electric shock.Warning: pay attention to the content! Hand squeeze risk.Don't try to in the operation of the equipment Repairs, adjustment, lubrication orcleaning machine.Warning: pay attentionto timing gas content.3.3、Equipment safety operation regulationWarning! The use of this equipment, must be absolutely obey safety basic matters, to prevent electric shock, personal injury and other accidents. Before use, please read the following safety operation specification carefully, after reading, please pay attention to the preservation.Equipment in most of the accidents are caused by failure to observe the safety rules of operation for the cause, but very important rule is the operation of equipment, maintenance of the machine, don't wipelubrication; failure outage in repair equipment, first stop; equipmentgrounding should always check. Safety devices keep equipment manufacturers to provide the isonly used to provide the most basic accident prevention, the work of the main responsibilities will still equipment owners and staff who are responsible for the operation ,maintenance and repairingEquipment owner must ensure that: the device associated with the personnel have been related to the rules of safe operation training safety operation rules posted in the relevant regional.Note: a comprehensive reading and pay attention to the following safety rulesThe operation of machine1, equipment maintenance must be trained healthy body, adapt to this work and can reliably complete staff bear.2, do not allow alcohol, take drugs or similar situation of personneloperation, maintenance and repair of the equipment.3, the equipment before the start, operators should check the safety facilities all is normal and check the equipment without obvious defects.4, if the device has any defect, especially relates to safety operationregulation aspect, the operator shall immediately report to the leadership responsiblefor repair or inform the personnel.5, if the crisis to the safe operation of equipment problems, the equipment mustbe immediately stopped, cut off the power supply, to make the warning signs on the equipment. 6, to repair or other work in equipment, involving all staff will being formed, if the equipment must be the power supply, special care should be the power switch.7, the equipment can only be used for the design of the manufacturers use for rotary cutting wood, can not be used for other purposes.8, improve equipment technology will affect the operation of the equipment and the safety of people, must be authorized by the manufacturers or manufacturers of staff, otherwise manufacturers not by modifying the cause for the loss.9, if cannot guarantee the safety of the normal operation of equipment in theinstallation, maintenance or repair process, must be carried out byprofessional licensing professionals, these personnel must be guaranteed toprevent personnel injury and equipment damage.10, operators shall wear approved protective clothing canpreventaccidents. Work no rings, watches, jewelry, necklace, hanging looseticket clo thing, such as a tie, torn clothes, ordinary shoes, not buckled coat or not pullthe zipper to avoid machine rotating part, which caused the loss or damage, longhair should wear safety helmet.11, cleaning equipment, must stop power supply, pay attention to prevent cuts, and using appropriate methods to clean up.13, the equipment must have a good grounding! Do not let children get closeto the equipment, task irrelevant personnel must stay away from.12, pay attention to the usual refueling and maintenance equipment.3.4、The safety code for equipment before the start and operation.1, do not run the equipment in the equipment, indicating lights and sicksituation under control component fault.2, the equipment before the start, should ensure that all components are installed correctly, and no component damage, the various parts of the lubrication good short of oil, of the operating button functions clear ,all other objects in a machineindependent (cloth, tools, iron and other equipment) should take.3, the power supply voltage is higher or lower than the voltage range of the equipment requirements, do not give power transmission equipment, otherwise cause electricalparts damaged.4, the electric control system after the power is switched on, live electrical element is very dangerous, non professionals do not contact ,so as to avoid the risk of electric shock. 5, rotary cutting process, should first stop main engine, allowed to boot into the log. The process of the operation of 6, equipment, prohibited the use of repair tools and cleaning of utensils and other objects are dangerous operation, not just tothe equipment reached.7, in the rotation process, all rotating parts, lightly hand touch avoid,non operating personnel are prohibited from near, prohibit the removal or open the cover. 8, equipment lubrication, do not use hand directly touch device.9, wood rotary cut to the final application of wooden shaft or other objects to knock down the remaining wood shaft, should not be hand contact with wood shaft.10, equipment operation should be specifically responsible for, other personnel can notbe hands-on, avoid the miss operation danger. The operator must be in a stable and balanced work on the ground, must ensure good workplace lighting equipment.11, don't let the equipment run unattended.12, equipment operation, pay attention to whether there is abnormal sound, such as abnormal, should immediately stop the machine, cut off the power supply, must find out the cause of the malfunction and ruled out before test.13, found in normal running, promptly notify the maintenance person in charge. All repair and maintenance must be in accordance with safety procedures in thismanual operation in the accident prevention regulations.3.5、Restrictions on the use of time1, in the use of technology within the prescribed scope characteristics using the device. 2, can be used for purposes of design, do not used for other purposes, such as rotary cutting steel, rubber, plastic, because does not have the use of the design.3, do not use the device of rotary cutting technology in excess of the prescribed in this manual diameter wood.4, do not exceed the working load equipment calibration using the device.5, don't be equipment platform as storing tools, appliances, cloth etc .where objects. 6, do not use outdoors equipment or exposed to rain or humid environment.7, it must be used in the power supply voltage range of equipment within the requested. FOUR、Delivery, delivery, installation4.1、DeliveryEquipment in the factory has been in the factory inspection test, electrical system and moving parts are working properly. In the inspection process, with different diameters of logs were peeling test ,inspection reached the factory technical requirements.4.2、Equipment shippedAll components, including removing the components, packagingequipment in the prior to shipment are passed through the inventory and inspection. Receiving equipment, should check whether there is damaged during transport components. Unless otherwise requested, general equipment in the shipment, the rotary cutter is fixed on the blade base seat of the knife surface. The protective measures against the metal parts not painting, to prevent oxidation during the transportation andstorage.4.3、Hoisting equipmentResponsible for lifting personnel must be highly concentrated in the lifting process, avoid injury or damage to the goods. Equipment loading and unloading can be carried out and move with the forklift truck, or by crane or crane, the prohibition of the use of two or three hook hoisting!.Process equipment move in, try to keep your weight down, maximum limit maintain stability and visibility.4.4、Equipment installationEnsure that the equipment is fixed on the level and firm ground, to run when the machine smooth, no significant vibration principle. The ground must be capable of bearing the weight of equipment safety; equipment installation in the lighting good place. Equipment around to leave enough space, in order to facilitate the operation and future maintenance. Reservation and operation and minimum auxiliary space equipment installation locationAfter positioning the device, remove the friction roller and the guide, the sliding device protective paper, rust proof oil, clean the machine.4.5、The power supply connection note: the work mustbe completed by professionalsElectrical components list:1, the rotary cutting machine: 7.5KW special inverter2, 380V AC contactor3, the miniature circuit breaker4, terminal blocksOpen the electrical control cabinet, power lines willbe received aminiature circuit breaker.Note: well equipment grounding, always keepthe equipment good grounding.4.6、Replacement and cutter rotary cutting knife high adjustmentAfter the rotary cutting knife used for a period of time, the cutting edge wear appear, this time will affect the quality of rotary cut veneer, rotary cutter needs to be detached for edge grinding knife sharpener. After grinding according to the listed below measurement of rotary cutter heightRight angled corner ruler measurement tool (300mm) Straightedge rule (150mm)Methods of measurement:The first step (right angle corner ruler close double roller and double roller seat) The second step (when measuring ruler to vertical)Generally the height of the blade is 114-115 mm, if the veneer thickness below 1.5mm,the height of blade is 114mm, if the veneer thickness is more than 1.5mm,then the height of blade is 115mm, the gap of single roller (120mm diameter) and double roller (120mm diameter) is 32-34mm, if the veneer thickness below 1.5mm,the gap is 34mm, if the veneer thickness is 1.5-2.0mm,then the gap is 33mm. If the veneer thickness is 2.0-2.6mm,then the gap is 32mm If the veneer thickness is more than 2.6mm,pls ask us for the height of blade and the gap between single roller and double roller.Measurement of attention: 1, square and close, the friction roller.In 2, tighten the knife pressure plate, measuring rotary cutter when the installation is completed, whether the size of change.3, a rotary knife ends error cannot be more than 0.5mm.4, a rotary cutter and a blade base seat of the knife surface must clean, often of butter. 5, the replacement of rotary cutting knife, must cut off the power supply, also pay attention to prevent the blade.FIVE、Method of use5.1、Control panel1, equipment switch is switched on by the power supply, power indicatorlight and computer panel should be light, or electrical equipment systemfailure, should be carried out maintenance.2, equipment first sent electricity or power after re transmission, single roller and a knife bed back rewind to the maximum position, have rear limit switch stop. To complete the equipment data detection, rear can automatically boot.Note: the equipment after power failure, re energized, will perform this check, suchas travel switch used in damage, should be replaced promptly.To perform this check, the middle do not operate cross switch or fast forward rewind button. To perform this check, equipment can not be peeled wood; as a result of accidental power outage caused wood card inside the device ,manual will be to removethe rear wood equipment electricity.3, the manipulation of cross switch, make single friction roller left two frictionroller, starting friction roller motor, check the friction roller turnis consistent and below, such as compliance can be put into the wood ,for rotary cutting. If the steering as shown on the contrary can adjust the total power line cutting.Note: in case of emergency, the user can directly through the power switch off the power.5.2 Debugging operating system interfaceOperation panel for each key function introductionThe function keys are used mainly for various parameter switching interface settings. At the press of the button for 3 seconds can be parameters the next page interface to view and set, to see the other parameters interface can continue to press this function key.The function button is used to display the current parameter setting interface on a page. In need of machine tool position detection, press the function button for 3 seconds. The knife has no page table position nself page (see Figure 1-1): open the equipment of main engine start ,the knife bed will slowly forward, when touch stroke switch, automatically close the current knife bed position detection is completed.When you change or view the main parameters after finished, press this button to return to the initial host page. Press and hold for 3 seconds after the current page knife table position shows yet self-study page. Open the equipment of main engine start, deviceautomatically opened, quickly back to the knife bed opening the maximum position, the device host to start, with the cutting knife and knife bed forward. Automatic cut wide, until the wood veneer finish.In the initial interface press this function keys can be on the plate rotary cutting thickness increase adjustment, each time, increased by 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting thickness is reduced to adjust, press each time, reduce the 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting width increase adjustment, each time the increase of 0.1 mm.In the initial interface press this function keys can be on the plate rotary cutting width decreases adjustment, each time, reduce the 0.1 mm.The first interface system (limit setting program) parameter adjustmentIn the initial main interface of the stationary state, hold for three seconds, the interface, according to the following steps of adjusting the parameters setting.1. Wood core diameter to press the required changes.2. Change the equipment within the permissible range of the largest diameter can be rotary cut wood. Can not exceed the scope of changing this parameter. General Factory maximum opening diameter of 400 mm.Second system interface (width thickness calibration procedure)parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.First measured actual current slab width size rotary cutting machine cut, and then the real size measurement by pressing the two function keys to the actual width of the size of the input.2.First measured the actual thickness of slab size current rotary cuttingmachine cut, and then the real size measurement by pressing the two function keys to the actual thickness of the size of the input.Third system interface (tail cutter calibration procedure) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1. To measure the real width the last piece of skin current rotary cutting machine cut off, and then the real size measurement by pressing thetwo function keys to the actual width of the size of the input2. By pressing the two function keys to adjust the tail cutter correction coefficient, the adjustment range: 0 - 5. In general do not need this parameter is adjusted, default is3. (debugging experience: this parameter is set smaller rotary cutting thickness is uniform, but will cause the length differences in size the last piece of skin becomes large. If the parameter is set larger, uneven will lead to skin rotary cutting thickness, but can ensure the length differences in size the last piece of skin becomes small.)System interface (fourth stop setting program) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.Press the edit machine tool rotary cutting back automatically stop and continue to cycle after the completion of the position. Debugging experience: most wood such as rotary cutting diameter were within 120 mm, then it can be modified automatically back position is 150 mm ,which can improve the work efficiency.Click to change the selection procedure of circulatory function is open, the general default settings for the open state.System interface (sixth back automatically set the parameters of the adjustment of parameters)In an operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.Press the adjustment of wood veneer finish in the automatic withdrawal process in the driving motor open position of single and double drum. If this parameter is changed to 0, then the single and double roller drive motor will be in the running state. Debugging experience: This is the consequence of a wood core won't last hanging in the blade and the tail plate thickness is thin.。