三协滚珠丝杆介绍

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*Specialized machine intended for the precision component of ball screw and kind of gages 高精度PARTS全面採用專用洗淨製程 *Powerful washing achieved by ultrasonic cleaning system and conditioner 超音波強勁的清洗功能設備及節流系統
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1. Miniature Ball Screws (微小型滾珠螺桿) -Specific experience to produce Miniature Ball Screws. (特殊的製程生產微小精密型滾珠螺桿) 2. High quality and precision performance (高品質和高精密度的保證) -Smooth rotation, minimal initial wear, silence & no vibration. (傳動效率高， 降低初始磨耗，低躁音以及無震動) 3. Reliability (高信賴性) -Carburizing and quenching, Sub-zero treatment for all above C5 accuracy of ball screws.This process reduces aging variation. (精度C5級以上螺桿、螺帽全部採用滲碳表面熱處理，可有效降低形變量提高品質可靠度) 4. ISO9001 Certificate ISO9001認證 -For all processes (Design, Development, Manufacturing, Service) 所有製程皆通過ISO9001認證(包含設計，發展，生產，服務)
1. Lapping Process Skill (純熟的Lapping技術) - Highly skilled manual procedure (高技術且純熟的手工製程) 2. Best Design of Circulation(最佳的循環設計) - Our own original design (自屬的原有設計) 3. High Quality of Thread Grinding(高品質研削(磨)級螺紋) - High Accuracy CNC Thread Grinding Machine (超高精度 CNC 螺紋研削設備) 4. Base point of nut machining…(最尖端的螺帽製造設備…) - The base point of machining of nut is not nut diameter but the part of thread. (螺帽生產設備技術的重點不僅是外徑主要是螺紋部份)
資料對照
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Torque Comparison
扭距測試比較
Company A TOSOK Company B
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Data Comparison
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Taylor Hobson Thread Measuring Machine
Taylor Hobson 螺紋量測儀器
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Lapping Process
特殊研磨加工製程(Lapping) *very effective for wear
resistance, smooth rotation, no vibration
資料對照
軸自垂量
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Statistical data of shaft & lead accuracy 螺桿軸及導程精度的統計資料圖
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Automatic Torque Measuring Machine
自動扭距量測
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Precision Ball Screws
精密級滾珠螺桿
Precision Measuring Machinery Sales Dept. 精密測量機械業務部
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*World-famous Taylor Hobson bｒand 全球知名的品牌信賴度高的量測儀器 *Accuracy control for both shaft & nut by sampling at random inspection 精確控制軸桿及螺帽隨機樣品的檢測
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TOSOK Ball Screw Range
TOSOK滾珠螺桿系列
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表面粗糙度測試(十點平均值)
TOSOK
Rz: 0.07μm
Company A
Rz: 0.23μm
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Data Comparison
Shaft total run out
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AVR: 6.0 SD:4.0
Lead
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AVR: -0.6 SD:1.7
30 20 10 0
30 20 10 0
0 2 4 6 8 10 12 14 16 18 20
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BS1205B1S-C3Z-110R180A 140支的平均數據
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Data Comparison
資料對照
Finish roughness comparison
成品表面粗度測試比較結果
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*Complete quality control by measuring all lead 精確測量所有導程與完整的品質監控 *Inspection for all items before shipment 出貨前具足完整全檢
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Accuracy Advantages
高精度確的優勢
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*Very famous and regarded as most highest precision grinding machine 譽為最高知名的高精密研削設備三井研削機 *This is most –advanced machine of MITSUI SEIKI 使用MITSUI SEIKI屬於最高級的製造設備
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Complete Accuracy Control
完整的精準控制
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1. Torque Accuracy Control (高精度的扭距控制) - Automatic Torque Measuring Machine (自動化扭距測量設備儀器) 2. Lead Accuracy Control (精確的導程精度控制) - Automatic Laser Measuring Machine (使用自動化超高精度雷射測量設備) 3. Thread Groove Accuracy Control (螺紋溝槽的精確控制) - Taylor Hobson Thread Measuring Machine (螺紋溝槽使用Taylor Hobson量測儀器)
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High Accuracy CNC Thread Grinding Machine
高精度精密研削設備
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*Possible to measure up to Shaft length 450mm *Complete quality control of torque variation 完全品質掌控精確扭距變化量測 *Inspection for all items before shipment 出貨前進行全面檢測所有細項
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Automatic Laser Lead Measuring Machine
自動高精度雷射導程量測
*Collaboration with Tokyo Institute of Technology 與日本東京工業大學技術合作開發
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傳動效率高，極佳的順暢度,極微小的初始磨耗， 低躁音以及無震動
*This process needs highly skilled manual procedure
屬於極高技術的手工製程
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Ultrasonic Washing Machine
超音波洗淨設備
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1．Thread Length：Up to 900mm (standard)
螺紋長度: 最長900mm (標準化)
2．Shaft Diameter：Φ3.0mm toΦ25mm
螺桿直徑: Φ3.0mm toΦ25mm
3．Lead：0.8mm to 25mm
導程:0.8mm to 25mm
4．Accuracy：C0, C1, C3, C5
精度:C0, C1, C3, C5
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Product Quality
產品品質
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