焊装车间设备参数

Graco 67:1 Premier Dura-Flo performs with 6% less air consumption
流量输出比较
Flow @ 18 cycles / minute
Johnstone 65:1 S1M Flow @ 18 cycles / minute = 0.936 gallons / minute vs. Graco 67:1 Premier Dura-Flo Flow @ 18 cycles / minute = 1.44 gallons / minute
焊装车间工艺/解决方案 焊装车间工艺 解决方案
车身结构材料
Steel Steel Aluminum Teo
Steel
Steel
Steel Teo Steel Steel
车底
Wheel House
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo Ultra• VVM • Pressure Compensator
焊装车间
汽车厂焊装车间生产工艺流程
车底密封胶 前围 车侧 车顶 车架
OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES, HOTS MELTS, AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS
• Automatic, Robotic or Manual Part Processing • Wheel house • Floor Plan • Automatic, Robotic or Manual Part Processing • Fire wall • Cowl • Dash / top • Shot gun • Automatic, Robotic or Manual Part Processing • Wheel house outer • Front quarter panel • Rear quarter panel • Fuel tank • Automatic, Robotic or Manual Part Processing • Bows • Rails • Automatic, Robotic or Manual Part Processing • Side sealing
热熔胶
Gear Meter packages Ultra-Flo packages Pressure Compensator packages Manual Dispense packages • • • • • •
车身胶
PrecisionFlo packages Ultra-Flo packages Volume Verification Meter packages Pressure Compensator packages Mastic Regulator packages Manual Dispense packages
设备解决方案 可应用于以上所有工艺) (可应用于以上所有工艺)
结构胶粘接
• • • • • • PrecisionFlo packages Ultra-Flo packages Volume Verification Meter packages Pressure Compensator packages Mastic Regulator packages Manual Dispense packages • • • •
系统总包商
系统总包商
Massiv Die-Form Systems AutoDie International Pico (Progressive Tool) Newcor Lamb Technicon Div Of W. Atlas Paslin Co Thyssen Production Systems Inc Detroit Center Tool Inc. Tesco Engineering Inc Sanyo Machine America Corp Valiant International Inc Clearr Industries Olofstrom Automation Ltd. Kuka Welding Syst & Robotics Key W elder Corporation Excell Enterprises Rumble Automation Inc. Weldmation
Graco 67:1 Premier Dura-Flo has 54% Greater Flow Rate
流量可控计量系统
流量可控计量系统
流量可控计量系统
什么是粘着剂? 什么是粘着剂
• Substance capable of holding materials together in a functional manner by surface attachment • Equal distribution of loads from one member of a joint to another, allowing more uniform stress distribution • May function as a sealant or an insulator • Can prevent corrosion in joints and act as vibration dampener
Graco 67:1 Premier Dura-Flo has 35% Fewer cycles per gallon
空气消耗量比较
SCFM at 3 gallons / minute
Hale Waihona Puke Baidu
Johnstone 65:1 S1M Air consumption @ 3 gallons / minute = 191 SCFM vs. Graco 67:1 Premier Dura-Flo Air consumption @ 3 gallons / minute = 180 SCFM
Color Key • Sealer • Adhesive
车底
Floor Pan
2 Packages Per Side • 1 adhesive unit • 1 sealer unit Graco Solutions • PrecisionFlo • Gear Meter • Ultra-Flo Ultra• VVM • Pressure Compensator
电话
905-669-7372 616-454-9361 810-353-8888 517-893-9505 810-497-6000 810-758-0200 810-340-8000 313-839-9800 810-340-9100 810-651-5911 810-588-4510 810-745-1200 905-673-7700 810-977-0100 810-778-7700 810-750-1212 905-567-2000 810-879-0515
为什么胶型控制很重要
• • • • • Material savings Weight savings Eliminate manual touch-up Reduce subsequent processing problems Statistical process control
车身装配生产线
什么是胶? 什么是胶
• Used to fill discontinuities in an assembly • Fills joints, gaps and cavities between substrates • Sealed assemblies must endure thermal, environmental, chemical and joint movement conditions • Minimum amount of sealant must seal and perform within service use conditions
为什么要用胶/粘着剂 为什么要用胶 粘着剂
• • • • • • • Replace welds Prevent moisture leaks Prevent air leaks Reduce vibration / noise Eliminate dust Eliminate fumes Prevent corrosion
地址
300 Edgeley Blvd., Concord, Ont. L4K 3Y3 44 Coldbrook St NW, Grand Rapids, MI 49503 21000 Telegraph Rd, Southfield, MI 48034 1846 N Trumbull Dr, Bay City MI 48708 5663 E 9 Mile Rd, Warren MI 48091 25411 Ryan Rd, Warren, MI 48091 901 Doris Rd, Auburn Hills MI 48326 20101 Hoover St, Detroit MI 48205 4567 Glenmeade Ln, Auburn Hills MI 48326 950 S Rochester Rd, Rochester Hills MI 48307 1511 E 14 Mile Rd, Troy MI 48083 1670 Highwood E , Pontiac MI 48340 2050 Drew Rd., Mississauga, Ontario L5S 1N3 40675 Mound Rdm Sterling Heights, MI 48310 15686 Sturgeon St, Roseville, MI 48066 Fenton, MI 48430 6760 Campobello, Mississauga, Ont. L5N2L8 5332 Falmouth Dr, Troy MI 48098
15400 W oodrow W ilson St, Detroit, MI 48238 313-869-8500
Graco 65:1 King CheckMate
Graco 65:1 King CheckMate / Johnstone 65:1
往复频率比较
Johnstone 65:1 S1M Flow capacity 19.23 cycles / gallon vs. Graco 67:1 Premier Dura-Flo Flow capacity 12.5 cycles / gallon
电话
810-489-5800 810-391-6300 810-827-6853 810-585-3290 800-248-4010 616-372-1610 313-955-7900
35345 Stanley Dr, Sterling Heights, MI 48312 810-826-8360
Essex Specialty Products 1250 Harmon Rd , Auburn Hills, MI 48326 22100 Telegraph Rd, Southfield, MI 48034 Madison Heights, MI 4401 Page Av, Michigan Center, MI 49254 5955 W Main St, Kalamazoo, MI 49009 27223 Northline Rd, Taylor, MI 48180
材料供应商
材料供应商
PPG Lord Industries Inc. Coat-it Inc Of Detroit 3M Automotive Center EFTEC ADCO Henkel Corp Orbseal Inc
地址
27200 Haggerty Rd, Farmington, MI 48331