KHS吹瓶机

Jul-14
来自百度文库
© KHS GmbH; Thema/Bereich
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InnoPET Blomax Series IV, technical solutions: preform handling, Active Mandrel, TouchGrip Grippers
Preform handling, Active Mandrels, TouchGrip Grippers:
Patent: PCT/DE 2009/000475
Patent: PCT/DE 2008/001724
Preforms Turning wheel (Loading station) Loading Loading (S IV: Loading/Unloading) Loading Headwheel (Heating module) Oven Redirection (Heating module) Transfer preform (TP) Blowing wheel Transfer bottle (TB) Bottle turning wheel Bottle transport Release wheel

Highest efficiency through closed reflector tunnel
Shorter reheat times Shorter oven section Quick start up (15 sec. vs.120 sec.) 50% reduced preform loss at restart Scrap rate <0,05% Up to 30% savings of re-heat and cooling energy
Cross section of oven
Top view of oven
Heaterbox
Reflector Long wave filter
Reflector Patent: PCT/DE 2008/001127
Jul-14
© KHS GmbH; Thema/Bereich
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InnoPET Blomax Series IV, technical solutions: Reflexx-Oven using Near Infra Red (NIR) radiation
• Short change-over times, using Speed-Loc mold change system
Robust 2-stage Rotary Stretch Blow Molder • Specific output 2200 bph per cavity up to 1,5 L CSD • Output range up to 72000 bph
© KHS GmbH; Thema/Bereich 6
Jul-14
InnoPET Blomax Series IV, technical solutions: Preform handling, Active Mandrel, TouchGrip Grippers
InnoPET Blomax 20C Series III (identic scale)
© KHS GmbH; Thema/Bereich
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InnoPET Blomax Series IV
Jul-14
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InnoPET BLOMAX Series IV – Stretch Blow Molding systems … providing the benchmark in cost of ownership
Patent: DE 10 2005 017 540.6
Series III
Series IV
Jul-14
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InnoPET Blomax Series IV, technical solutions: Blow wheel / CLever-Loc mold hanger
Jul-14
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InnoPET BloFill – Blocked SBM/Filler/Capper systems … providing the benchmark in cost of ownership
InnoPET BloFill Competitive advantages
Stretch Blow Molding
High Speed Bottle Filling
KHS Corpoplast Customer Request Packaging and Process Design Bottle Manufacture
KHS GmbH
Product filling
Jul-14
Layout
9 8 7 6 5 2 3 4 12 13 1 10
InnoPET Blomax 20S Series IV (identic scale) Layout
9 11 8 7 6 4 10
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13
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1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
• Output range up to 72000 bph on 500ml
Jul-14
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Criteria for Efficiency of a blocked Blow MolderFiller/Capper Unit

Efficiency calculation:
Jul-14
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InnoPET Blomax Series IV, technical solutions: Blow wheel / CLever-Loc mold hanger
Lubrication points Series III vs. Series IV
Line-Efficiencies : Line-Efficiency traditional line: 95% (=97%*98%)
Block-Efficiency:
96% (=98%*98%)

Explanation:

In tradtional lines, with a 100% functional air conveyor, the efficiency is determined by the component with the lowest efficiency. Due to the reduced airconveyor efficiency total efficiency must decrease in comparison to a blocked line.
• Lowest cost of Ownership • Lowest re-heat energy consumption • Lowest air consumption • Highest repeatability (can do lightweighting) • High efficiency Integrated blow/ fill systems • Short change-over times, using Speed-Loc mold change system
KHS-SWIRE Engineering Meeting
Shenyang, 20.09.2011
Providing PET “Stretch Blow Molding” Solutions as part of KHS line business
Beverage Market Bottles & Shapes
Near Infra Red (NIR)

Benefits

Filtering of the long wave lengths
Optimum preform heat-penetration


Heat extraction with air ventilation, no water cooling
Components:


Blow molder Serie IV: 98% (when preform geometry, finish and weight are within standard preform design rules) Filler: 98% (when closure materials are according to standards) Air Conveyor: In a lot of applications, the air conveyor is reaching only 97%.
Highest radiation power where required

Closed reflector tunnel Variable optimal lamp power Neck protection

Through reflector plate Through direct, controlled air flow Through neck caps
New Active Mandrel fits to preform neck
New designed TouchGrip grippers for further transport of preform and bottle
Jul-14
© KHS GmbH; Thema/Bereich
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InnoPET Blomax Series IV, technical solutions: Reflexx-Oven using Near Infra Red (NIR) radiation
InnoPET BLOMAX Series IV
Competitive advantages
• Lowest cost of Ownership
• Lowest re-heat energy consumption (NIR)
• Lowest air consumption (ECOSpace) • Highest repeatability (Servo stretching) • High efficiency
Station set up: one fixed side, one Benefits movable side with CLever-Loc toggle Increased processing time (+5%) clamp Allowing output up to 2.200 b/h/s, without No clamping plate or bar bottle quality loss Reduced pancake load Standard bottle production up to 113mm Ø.

Benefits:

Loading with starwheel, seperating preforms
Gentle, secure and precise guiding of preforms with smallest pitch of 37,7 mm No PET chips inside of bottle, no scratch risk because of slide / lock One premise for specific output of 2.200 b/h/s Supporting an optimal process Reduced, simple transfers Obtaining up-time thus overall output No turning of preform and bottle No change of PDP‘s using preforms with same neck