3缩短制造周期解读

1-1、简易的工艺流程 Simple Process Flow (8)
定义：以获得一个简易的物料与信息流为目的的流程
Definition: A process which incorporates a constant drive to attain a simple sequential process flow of material and information.
制造质量
Built-In- Quality
Standardization
SGM-GMS
缩短制造周期
员工参与 经营
People Involvement
SHORT LEAD TIME
Continuous Improvement Standardization Built-InQuality
SGM-GMS
The desired reduction in time from the placement of an order by the final customer to the delivery of the product and receipt of payment. There are four types of lead time which contribute to the short lead time concept: 1.Total Lead Time 2.Product Development Lead Time 3.Process Lead Time 4.From factory to customer.
Continuous Improvement Standardization Built-InQuality
SGM-GMS
Short Lead Time
缩短制造周期 SHORT LEAD TIME
缩短制造周期的9个要素
Nine Element of Short Lead Time
SGM-GMS
People Involvement
Continuous Improvement Standardization Built-InQuality
SGM-GMS
Short Lead Time
缩短制造周期 SHORT LEAD TIME
1-2、简易的工艺流程 Simple Process Flow (8)
要求 Requirements:
1.简易的工艺流程
Simple Process Flow (8)
2.少量包装
Small Lot Packaging (19)
3.固定周期订货系统
Fixed Period Ordering System (5)
4.受控的外部运输
Controlled External Transportation (18)
目的：设计和实施这样一种工艺,这种工艺在 优化成本,降低工序内库存和易发现问题的同 时坚持先进先出这一原则并且具有可跟踪性, 可视性,能缩短制造周期.
Purpose: To design and implement processes that maintain FIFO, allow trace ability, are visual, reduce lead time, easily detects problems while optimizing cost, and reduces inventory and work in process.
Continuous Improvement Standardization Built-InQuality
SGM-GMS
Short Lead Time
缩短制造周期 SHORT LEAD TIME
SGM-GMS
People Involvement
不断改进
Continuous Improvement
标准化
4、有一个简单、直接、连续的物料操作流程 来实现合理的规划布置和操作
When batch or small lot production is economically necessary, batch or lot size must always be challenged for reduction.
2、必须控制和优化所有缓冲区和工序内的工作-缓冲区管理
Line side and work-in-process (vehicles, parts) are controlled and optimized - buffer management.
9.供应链的管理 Supply
Chain Management (3)
Continuous Improvement Standardization Built-InQuality
SGM-GMS
Short Lead Time
缩短制造周期 SHORT LEAD TIME
SGM-GMS
People Involvement
5.有计划的发运 /收货
Schedule Shipping/Receiving (7)
6.临时物料储存
Temporary Material Storage CMA (9)
7.内部拉动/交货
Internal Pull/Delivery (7)
8.均衡定购车辆的生
产计划
Level Vehicle Orders (4)
SGM-GMS
People Involvement
1、先进先出这一原则体现在所有物料存储操作中
First In First Out is practiced in ALL Material Storage operations.
3、当从经济角度出发需要进行批量或小规模 生产时,必须始终考虑减少这种生产的可能性.
Short Lead Time
பைடு நூலகம்
缩短制造周期 SHORT LEAD TIME
SGM-GMS
People Involvement
缩短制造周期定义：
Short Lead Time Definition:
从最终用户订货至交货收款之间期望能减少的时间，它包含四 种类型：1、总的制造周期（收到订单至收到货款）2、产品开 发周期（从概念设计至SORP）3、"工艺制造周期"（从原材 料至SORP）4、装配厂至用户。