802D 简明调试指南_部分1

调试准备 系统的连接 PLC 调试 驱动器设定与调试 NC 参数设定 数据备份 批量生产 特殊功能调试 安装尺寸 机床参数总表 NC – PLC 接口信号说明 PLC 指令集 PLC 子程序库说明1 2 3 4 5 67 8 9 10 11 12 13
Copyright Siemens Ltd. China All Rights Reserved
SINUMERIK 802D
!"#
! 2004
!"
SINUM ERIK 802D
资料结构
通用资料：订货样本
车床 铣床 用户资料：操作编程手册
车床
铣床
用户资料：诊断手册
车床 铣床
技术资料：安装调试手册
车床 铣床
技术资料：功能说明
车床 铣床
611UE
目录
目录
Key to editions The editions listed below have been published prior to the current edition. The column headed "Note" lists the amended sections, with reference to the previous edition.
Marking of edition in the "Note" column:
A .... New documentation. B .... Unchanged reprint with new order number C .... Revised edition of new issue. If any technical details presented on one of these pages have been changed with reference to the previous edition, it is indicated by another edition number in the header of the respective page. Edition 08.2000 01.2001 09.2002 Order No. Note A C C
i
目录
目录
1 调试准备 ..................................................................................................................................................... 1 1.1 硬件 .................................................................................................................................................... 1 1.1.1 数控系统 .............................................................................................................................. 1 1.1.2 个人计算机 .......................................................................................................................... 3 1.1.3 调试电缆 .............................................................................................................................. 4 1.2 工具软件 ............................................................................................................................................. 4 1.2.1 工具软件的安装 ................................................................................................................... 5 1.2.2 通讯软件（WinPCIN） ........................................................................................................ 5 1.2.3 PLC 编程软件（Programming Tool PLC 802） ................................................................... 8 1.2.4 PLC 子程序库....................................................................................................................... 9 1.2.5 文本管理器（TextManager）和工具盒（Toolbox） ......................................................... 10 1.2.6 驱动器调试软件（SimoCom U） ...................................................................................... 11 2 系统的连接 ............................................................................................................................................... 12 2.1 系统各部件的连接............................................................................................................................. 12 2.2 PROFIBUS 总线的连接 ..................................................................................................................... 13 2.3 驱动器的连接 .................................................................................................................................... 14 2.4 部件说明 ........................................................................................................................................... 15 2.4.1 SINUMERIK 802D PCU ..................................................................................................... 15 2.4.2 输入输出模块 PP72/48 ...................................................................................................... 16 2.4.3 机床控制面板（Machine Control Panel） ......................................................................... 18 2.5 驱动系统和伺服电机 ......................................................................................................................... 18 2.6 电气设计的重要事项 ......................................................................................................................... 19 2.6.1 供电 ................................................................................................................................... 19 2.6.2 电气柜设计的基本要求 ...................................................................................................... 20 2.6.3 接地 ................................................................................................................................... 21 2.7 系统通电 ........................................................................................................................................... 22 2.7.1 通电前检查 ........................................................................................................................ 22 2.7.2 第一次通电 ........................................................................................................................ 22 3 PLC 的调试 ............................................................................................................................................... 23 3.1 PLC 应用程序的设计......................................................................................................................... 23 3.2 PLC 用户程序的调试......................................................................................................................... 24 3.3 PLC 用户报警 ................................................................................................................................... 24 3.3.1 报警的属性 ........................................................................................................................ 25 3.3.2 激活用户报警 ..................................................................................................................... 25 3.3.3 制作 PLC 用户报警文本 ..................................................................................................... 26 4 5 驱动器的调试............................................................................................................................................ 28 NC 调试 .................................................................................................................................................... 29