炉温均匀性测量报告
热处理温度均匀性测试报告单
- 1 -温度均匀性测试报告1. 测试依据AMS 2750D—高温测量GB/T 9452-2003—热处理炉有效加热区测定方法JMHJ/RCL.03.7.6.06—温度均匀性测试规程2. 测试热电偶分布按设备有效加热区类型选择测试热电偶分布图，不同热处理设备测试热电偶分别选择分布图1-1，1-2。
3. 温度均匀性数据采集数据采集应在所有的设备或TUS 传感器达到测试温度均匀性下限之前开始。
炉子应保持在测试温度直到所有测试传感器达到稳定。
稳定后，在30分钟内连续采集数据。
数据采集周期为2分钟。
如果所有测试传感器呈现出偏高或偏低的趋势，则应该延长测试周期直到这种趋势不明显。
每一个温度测试点测温热电偶过程记录如下表，其中实际最高温度值为最高温度值与测试仪表补偿值、测试传感器补偿值代数运算后的真实最高温度值。
分布图1-2. 圆柱形有效加热区测试热电偶分布图分布图1-1. 方形有效加热区 测试热电偶分布图- 3 -- 5 -- 6 -- 7 -- 8 -- 9 -4. 温度均匀性测试报告设备有效加热区温度均匀性报告见报告末页。
5. 合格性判定温度均匀性测试合格判定依据：A整个温度均匀性测试期间，TUS传感器、控制或监测传感器读数不超过设定温度的正温度容差。
B全部热电偶到温稳定后保温期间，TUS传感器、控制或监测传感器的读数都在要求的温度容差内。
C温度均匀性测试在规定的周期时间内进行。
6. 故障处理A测试传感器不允许出故障。
如果能正常读数、保存测试点的温度，只是暂时性出现诸如短路或连接松动等状况，不能认为是测试热电偶不合格。
B如出现故障，应更换传感器重新进行温度均匀性测试。
对于故障热电偶，应查明并存档产生故障的原因，如有可能应采取纠正措施避免同样情况的出现。
温度均匀性测试报告日期______________ 编号：JMHJ/04.8.2.12测试温度点稳定前 实际最高温度值稳定后 实际最高温度值稳定后 实际最低温度值偏差范围/℃~ ~ ~~结 论有效加热区图示：检测者 日 期 审核者 日 期 批准者日 期方形有效加热区距离炉壁距离(mm) b1 b2 h1 h2 L1 L2圆柱形有效加热区距离炉壁距离(mm) d1 h1 h2。
炉温均匀性测试报告
炉温均匀性测试报告一、引言本文旨在对某炉的温度均匀性进行测试并生成测试报告。
通过测试，我们可以评估该炉的温度分布情况，从而确定其是否符合要求。
二、测试目的本次测试的目的是验证该炉的温度在整个加热区域内的分布是否均匀。
通过测试，我们可以确定该炉是否适合用于特定工艺的加热需求。
三、测试步骤1.准备工作：确保炉内没有加热物体，炉门关闭严实，炉温达到设计工作温度。
2.选择测点：在加热区域内选择一系列均匀分布的测点。
测点的数量和位置应能够充分覆盖整个加热区域，以确保测试结果的准确性。
3.安装温度传感器：在每个测点上安装温度传感器，并确保其与炉壁保持良好的接触。
4.记录数据：开始记录温度数据，并持续记录一段时间，以确保数据的稳定性和准确性。
5.分析数据：将记录的温度数据导入计算机软件，进行数据分析和处理。
6.评估均匀性：通过分析数据，绘制温度分布图，评估炉温的均匀性。
7.撰写测试报告：根据测试结果，撰写测试报告并进行总结和分析。
四、测试结果及分析经过以上测试步骤，我们得到了以下测试结果：1.温度分布图：根据记录的温度数据，我们制作了温度分布图，图中显示了炉内各个测点的温度情况。
2.温度差异：通过对温度分布图的分析，我们发现在整个加热区域内，温度存在一定的差异。
部分区域的温度较高，而其他区域则相对较低。
3.均匀性评估：根据温度差异的分析结果，我们评估了炉温的均匀性。
结果显示，该炉的温度分布不够均匀，存在一定的温度偏差。
4.原因分析：我们分析了导致温度差异的可能原因，包括炉体结构设计、加热方式、传热介质等，以确定改进的方向。
五、结论与建议根据测试结果及分析，我们得出以下结论与建议：1.结论：该炉的温度分布存在一定的不均匀性，部分区域的温度相对较高，而其他区域则较低。
2.建议：针对温度不均匀的问题，建议在设计和制造阶段加强炉体结构的优化，改善传热方式，提高炉温的均匀性。
3.改进措施：具体的改进措施可以包括优化加热元件的布局，增加炉体隔热层的厚度，改善传热介质的流动方式等。
温度均匀性测试报告
温度均匀性测试报告
1．测试依据
AMS 2750D —高温测量
GB/T 9452-2012 —热处理炉有效加热区测定方法
2．测试热电偶分布
温度均匀性测试采用九点测量法（图2.1）。
图2.1
3．温度均匀性数据采集
数据采集应在所有设备或TUS传感器达到测试温度下限后开始。
炉子应保持在测试温度直到所有测试
4．合格性判定
温度均匀性测试合格判定依据：
1、温度均匀性测试期间，TUS传感器、控制或检测传感器读数不超过设定温度的温度容差。
2、全部热电偶到温度稳定后的保温期间，TUS传感器、控制或检测传感器读数都在要求的温度容差内。
3、温度均匀性测试在规定的周期时间内进行。
温度均匀性测试报告
设备名称设备编号设备类别
测试地点测试开始时间测试结束时间
热电偶编号测试日期测温方式九点法测试温度点稳定后最高温度稳定后最低温度偏差范围/℃
~
~ 结论
有效加热区图示：
检测人日期
审核人日期。
热处理炉炉温均匀性测试及误差修正
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热处理炉炉温均匀性测试方法及结果评定
热处理炉炉温均匀性测试方法及结果评定关键字：炉温均匀性有效工作区炉温均匀性是指炉子有效加热区在一定时间内不同位置的温度相对于工艺设定温度的偏离程度，即各测试点温度相对于设定温度的最大温度偏差。
1、炉温均匀性测试的目的通过对热处理炉进行温场测试，确定出热处理炉的有效工作区（即满足热处理炉工艺和温度均匀性要求的允许装料空间）。
为制定热处理工艺提供依据，对提高热处理产品质量具有重要意义。
2、炉温均匀性测试时机热处理炉炉温均匀性测试通常分为初始测试和周期测试，新添置的炉子正式投产前应进行有效工作区的初始测试，确定合格的工作区、工作温度范围和炉子等级；热处理炉在使用过程中如果发生较大的维修、变化或调整也应进行初始测试。
测试温度包括合格工作温度范围的最低和最高温度。
周期测试是根据炉子等级按规定的周期定期测试，测试温度是合格工作温度范围内的任意温度，一般可选择常用温度点进行测试。
3、炉温均匀性测试方法及实施条件热处理炉炉温均匀性测试一般为空载测试，必要时也可装载测试。
装载测试时，可采用额定装炉量、额定装炉量的50%或工艺常用装炉量，一般应不少于额定装炉量的50%。
测试过程中炉子应保持正常生产时的工作状态，包括以常用升温速率升温、气氛炉保持在正常用气量和压力、循环风扇正常运行等。
4、炉温均匀性测试系统炉温均匀性测试系统通常由温度传感器、补偿导线、测试系统及测温架等组成。
4.1 温度传感器温度传感器主要有贵金属和廉金属热电偶。
贵金属热电偶分度号为B、R、S，常用类型为S 型，工作温度范围（0～1600）℃；廉金属热电偶分度号为N、K、E、J、T等，常用类型为K、N型，工作温度范围（0～1300）℃。
N和K型热电偶由于使用温度范围宽，线性度好，热电动势较大，灵敏度较高，稳定性和均匀性较好，抗氧化性能强，价格便宜等有优点，通常被广泛采用。
但由于N型热电偶克服了K型热电偶在（300～500）℃的镍铬合金的晶格短程有序而引起的热电动势不稳定以及800℃左右由于镍铬合金发生择优氧化引起的热电动势不稳定等不足，故一般选用N型热电偶。
AMS2750E热处理炉炉温均匀性检测报告样本
TestReport检 测 报 告测量详细信息热处理炉炉温均匀性检测报告报告编号：Name of furnace热处理炉型号Furnace model热处理炉编号Furnace number热处理炉制造单位Furnace manufacturer炉子级别Class炉子测量周期Instrument type 炉子仪表类型Use temperature热处理炉使用温度Measurement period热处理炉测温点/℃Measuring point/℃炉温均匀性要求/℃Uniformity/℃负载状况Load condition气氛Atmosphere 符合标准Meet the standards热处理炉名称Report number：Heat treatment furnace temperature uniformity test reportMeasure detailed information测量仪表名称Instrument number 测量仪表编号Instrument model 测量仪表型号Name of instrument测量仪表校准日期Sensor name 测量传感器名称Valid period to 测量仪表有效期至Calibration date Correction factor 修正系数Sensor model 测量传感器型号测量传感器校准日期Valid period to测量传感器有效期至Calibration date Sampling interval采样间隔测量开始时间End time 测量结束时间Start time 第1页，共18页热处理炉有效加热区尺寸Effective heating zone size of furnace0.30030018090温度点1.6001.8001.2001.8001.1001.2000.8002.1001.1001.200 1.8001.4001.8001.1001.6000.5001.9001.500098107097095111110100104108第3页，共18页0.3000.400 1.3000.4000.1000.4000.2000.400Correction factor of measure sensor/℃Report number：报告编号：测量传感器修正系数/℃编号测量仪表修正系数/℃Correction factor of measuring instrument/℃1ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch1091ch10190180300通道号温度点-0.0200.0000.0200.0300.0200.0400.0100.010-0.0200.0200.0500.0400.0700.0400.0700.0700.030-0.0100.0100.0500.0300.0600.0300.0500.0500.010-0.020NumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值09:17:13.09709:15:13.10109:13:13.10609:11:13.09509:09:13.10009:07:13.10409:05:13.10909:03:13.09809:01:13.10208:59:13.10708:57:13.09608:55:13.10008:53:13.10508:51:13.09408:49:13.099时间4190.59890.82789.37888.91690.37491.90590.14790.09189.0864090.60790.87689.34388.90590.33991.84390.10190.04789.0903990.66290.92589.38588.87490.35491.86090.09190.06189.0773890.84091.08789.48088.98390.57392.10290.23690.15189.0983790.67990.95489.37488.89290.44091.98390.14190.07389.0753690.63090.92189.27388.76790.34391.84990.04289.98588.9183590.56290.84889.13988.73490.25191.80690.02489.95188.9183490.63290.90689.22188.74490.38192.04690.18590.12888.9703390.55290.76889.05288.56190.22491.86390.04789.97988.7873290.68090.84089.06188.59290.29291.98790.07589.98588.7713190.67290.84489.02788.52190.27491.94290.04689.96088.6853090.66990.83188.95088.46190.25191.97690.08389.98388.5972990.80390.95488.98188.49190.35492.08590.10189.94388.5872890.64190.77988.81188.31790.17691.94089.99489.87488.4172790.63190.83488.75088.27390.16091.97390.00089.91788.4921ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值09:19:13.108时间 2.102/-1.7270.5520.768-1.250-1.7270.1601.806-0.006-0.126-1.5830.8401.087-0.520-1.0170.5732.1020.2360.151-0.87190.55290.76888.75088.27390.16091.80689.99489.87488.41790.84091.08789.48088.98390.57392.10290.23690.15189.1290.0100.0100.0400.0200.0300.0200.000-0.020-0.0200.4000.2000.4000.1000.4001.3000.4000.3000.3004290.62890.83389.38488.89290.36391.87190.13490.07189.1291ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值10:39:13.10910:37:13.09810:35:13.10210:33:13.10710:31:13.09610:29:13.10110:27:13.10510:25:13.09410:23:13.09910:21:13.10310:19:13.10810:17:13.09710:15:13.10210:13:13.10610:11:13.111时间82181.045181.525179.227178.068180.644180.781180.670180.304178.40981181.288181.796179.420178.132180.883181.015180.915180.452178.52880181.201181.673179.274178.139180.764180.924180.808180.380178.48179181.200181.706179.286177.962180.721180.915180.792180.376178.46478181.228181.742179.209177.999180.720180.924180.811180.402178.44577181.359181.830179.298178.003180.836181.050180.880180.429178.45976181.257181.728179.105177.857180.710180.939180.738180.321178.30875181.298181.758179.005177.880180.689180.902180.702180.276178.16174181.315181.815179.046177.946180.770181.044180.802180.380178.22073181.388181.876179.009177.815180.748181.021180.760180.317178.05872181.322181.815178.875177.690180.672180.967180.685180.238177.90571181.348181.844178.775177.540180.660181.022180.672180.222177.94370181.405181.919178.818177.484180.732181.202180.791180.342177.95069181.385181.918178.627177.254180.621181.124180.699180.232177.74568181.425181.995178.574177.294180.624181.110180.666180.211177.5801ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值10:41:13.104时间 1.995/-2.7461.0451.506-1.426-2.7460.5960.7370.6330.211-2.4201.4251.995-0.580-1.8610.8831.2020.9150.452-1.472181.045181.506178.574177.254180.596180.737180.633180.211177.580181.425181.995179.420178.139180.883181.202180.915180.452178.5280.0300.0700.0700.0400.0700.0400.0500.020-0.010 1.8001.4001.8001.1001.6000.5001.9001.5001.20083181.046181.506179.179177.956180.596180.737180.633180.264178.3811ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值12:39:13.10512:37:13.09412:35:13.09912:33:13.10312:31:13.10812:29:13.09712:27:13.10212:25:13.10612:23:13.09512:21:13.10012:19:13.10412:17:13.10912:15:13.09812:13:13.10312:11:13.107时间142300.189301.081297.759296.522299.847301.357300.146299.215297.633141300.256301.106297.730296.576299.979301.517300.203299.178297.636140300.253301.130297.781296.600299.963301.521300.237299.254297.544139300.226301.074297.581296.230299.813301.340300.048299.024297.334138300.243301.116297.586296.373299.770301.382300.011299.046297.478137300.299301.165297.536296.340299.920301.494300.027299.049297.320136300.270301.128297.509296.311299.897301.523300.068299.054297.344135300.207301.147297.494296.214299.865301.600300.183299.158297.299134300.144301.042297.292295.933299.697301.419299.971298.936297.092133300.209301.055297.291295.939299.846301.548300.015298.949297.010132300.009300.985297.144295.963299.636301.353299.829298.838296.885131300.389301.255297.360295.937299.933301.760300.149299.020296.995130300.415301.273297.184295.821299.771301.689299.981298.993296.902129300.519301.352297.197295.852299.957301.920300.136299.007296.829128300.431301.324296.927295.767299.960301.801300.020298.851296.6421ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求UniformityNumberTimeSteady state measurement data（After correction）次数炉温稳定状态测量数据（已修正）/℃Maximum deviation均匀性最大偏差Uniformity deviation均匀性偏差Minimum value最小值Maximum value最大值Instrument correction测量仪表修正值Sensor correction传感器修正值12:41:13.101时间 1.920/-4.2330.0090.985-3.073-4.233-0.3641.340-0.171-1.162-3.3580.5191.352-2.219-3.400-0.0211.9200.237-0.746-2.364300.009300.985296.927295.767299.636301.340299.829298.838296.642300.519301.352297.781296.600299.979301.920300.237299.254297.6360.0100.0500.0500.0300.0600.0300.0500.010-0.020 1.8001.2001.8001.1001.2000.8002.1001.1001.600143300.222301.091297.758296.484299.925301.428300.141299.099297.6041ch1091ch1081ch1071ch1061ch1051ch1041ch1031ch1021ch101098108104100110111095097107测量开始时间Set point Report number：设定点Start time测量结束时间End time均匀性要求Uniformity1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch10921.47321.69723.04724.37424.93122.94623.98226.71427.535127.79229.58230.80433.14932.44429.10330.41031.89032.328231.67333.76935.32038.02437.35233.57534.95137.14437.621336.21938.76540.56743.83543.06938.39540.14043.17143.612441.15444.28646.40850.17749.28343.94745.88749.41249.928546.68850.37152.62457.00855.92149.80751.92055.86056.258652.09256.13458.46663.24761.93455.10957.48462.00562.242757.90162.47164.78869.76667.98060.90163.49267.92268.211864.05068.48370.85676.22474.38767.29069.60874.38574.790969.83374.37776.85682.49380.49172.87075.23580.79481.0221075.46380.45883.02989.04986.79078.74881.46087.22887.5421181.23886.14188.37594.08391.62583.81986.12691.80791.6511283.17687.46488.97393.12891.10285.39486.72592.13692.0131384.18588.11689.08692.28690.53985.74486.97091.94691.7241485.22888.45689.25991.81790.25586.48687.11391.67591.4651585.87488.87689.54791.63490.21086.68687.40791.50391.1491686.07788.88589.39191.25189.99886.99387.45091.36891.0361786.58489.01989.34191.10089.93987.23087.54491.16990.8811886.69589.02889.22390.78589.74687.18487.62391.11790.8211987.20489.35389.51191.05589.95287.68987.93391.10790.8072087.36689.44089.49690.86789.78587.60387.90890.86590.5032187.36689.34489.36490.63689.62687.62487.93590.77590.4332287.60689.45689.54990.79889.81387.83688.09390.91690.4912387.78389.45389.48390.68589.74487.85288.15890.79290.3772488.00589.66089.71390.89389.95988.07288.32990.91090.5092587.93689.57789.57690.62389.77488.11388.26990.70190.3492688.21289.63789.60090.65389.73088.15388.31090.62490.2212788.13789.59489.59490.62089.74688.19788.37190.56990.2312888.30789.66389.70190.76589.92488.37188.54190.74490.3932988.31789.70389.68390.65689.82188.34188.51090.62190.25930时间07:57:13.95307:59:13.99508:01:13.99008:03:13.00108:05:13.01208:07:13.00808:09:13.01908:11:13.03008:13:13.02508:15:13.03608:17:13.03208:19:13.04308:21:13.05408:23:13.04908:25:13.06008:27:13.07108:29:13.06708:31:13.07808:33:13.07308:35:13.08408:37:13.07908:39:13.09008:41:13.10108:43:13.09708:45:13.10808:47:13.10308:49:13.09908:51:13.09408:53:13.10508:55:13.100原始数据（未修正）/℃次数Raw data（Not corrected）/℃Time Number Report 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data（Not corrected）/℃Time Number Report 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data（Not corrected）/℃Time Number Report number：第12页，共18页1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch109177.582178.948178.898180.292179.153177.396177.671180.173179.33291177.703178.942178.895180.327179.181177.343177.740180.228179.45492177.770179.044178.940180.349179.191177.439177.725180.141179.36093177.706179.009178.918180.330179.201177.453177.769180.169179.37794178.223179.679180.099181.964180.910178.365179.149182.026181.36195180.749182.692183.322186.054184.605181.275182.287185.466184.88396183.726185.900186.808190.051188.319184.296185.695189.219188.63297186.771189.532190.605194.192192.418187.860189.411193.302192.72598190.530193.432194.688198.802196.754191.565193.434197.621197.08999194.606197.490199.123203.379201.147195.477197.570202.198201.618100198.688201.851203.414208.047205.693199.666201.971206.828206.179101202.966206.536208.265213.160210.669204.343206.497211.693211.133102207.807211.430213.276218.516215.745209.059211.382216.760216.080103212.269216.154218.014223.459220.555213.355216.006221.745221.020104216.889221.099222.899228.575225.516218.594220.852226.902226.128105222.027225.927228.067233.807230.643223.171225.759231.929231.113106226.508231.310233.274239.217236.073228.042230.957237.324236.361107231.937236.407238.466244.438241.158233.297235.987242.557241.601108236.771241.465243.618249.439246.219238.275241.028247.801246.961109241.802246.428248.566254.434251.187243.425246.097252.874251.915110247.067251.804254.019260.159256.666248.349251.392258.319257.464111252.383257.116259.339265.585261.947253.837256.453263.645262.674112257.692262.266264.699271.036267.491259.178261.766268.977267.939113262.628267.537270.176276.685272.938264.444267.048274.511273.459114268.394273.025275.450282.274278.547269.914272.551279.906278.477115273.498278.586281.066287.843283.816274.924277.797285.279283.828116278.851284.021286.384293.476289.438280.471283.108290.871289.484117284.112289.442291.979299.128294.884286.007288.720296.571295.216118289.737294.551297.058304.150299.824290.828293.234300.982299.273119292.189296.748298.063303.799299.997292.497294.485301.590300.032120时间10:57:13.10510:59:13.10411:01:13.11311:03:13.11211:05:13.11111:07:13.11011:09:13.10911:11:13.10811:13:13.10711:15:13.11111:17:13.11011:19:13.10911:21:13.10811:23:13.10711:25:13.10411:27:13.09911:29:13.09411:31:13.10511:33:13.10111:35:13.09611:37:13.10711:39:13.10311:41:13.09811:43:13.10911:45:13.10411:47:13.10011:49:13.09511:51:13.10611:53:13.10211:55:13.097原始数据（未修正）/℃次数Raw data（Not corrected）/℃Time Number Report number：第13页，共18页1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch109293.275297.390298.271302.992299.643293.508294.658301.328299.797121293.871297.731298.294302.444299.355293.867294.852301.174299.717122294.473297.769298.102301.881298.990293.827294.873300.706299.192123294.583297.828298.111301.716298.966294.107294.879300.479299.022124294.752297.723297.877301.298298.724294.284294.822300.229298.732125294.988297.743297.884301.156298.589294.304294.965300.066298.708126294.877297.764297.920301.130298.769294.641295.106300.167298.738127295.062297.741297.870300.971298.700294.637295.077300.074298.621128295.249297.897297.986301.090298.697294.722295.347300.102298.709129295.322297.883297.831300.859298.511294.691295.334300.023298.605130295.415297.910297.999300.930298.673294.807295.510300.005298.579131295.305297.728297.679300.523298.376294.833295.294299.735298.199132295.430297.839297.865300.718298.586294.809295.441299.805298.399133295.512297.826297.821300.589298.437294.803295.442299.792298.334134295.719298.048298.033300.770298.605295.084295.644299.897298.397135295.764297.944297.918300.693298.637295.181295.659299.878298.460136295.740297.939297.877300.664298.660295.210295.686299.915298.489137295.898297.936297.861300.552298.510295.243295.736299.866298.433138295.754297.914297.898300.510298.553295.100295.731299.824298.416139295.964298.144298.087300.691298.703295.470295.931299.880298.443140296.056298.068298.053300.687298.719295.446295.880299.856298.446141296.053298.105297.996300.527298.587295.392295.909299.831298.379142296.024297.989297.991300.598298.665295.354295.908299.841298.412143296.061298.015297.985300.544298.625295.482295.979299.800298.377144296.163298.112298.103300.619298.711295.361296.179299.908298.469145296.160298.088298.139300.696298.787295.553296.131299.958298.496146296.111298.014297.893300.333298.505295.418295.917299.743298.325147296.192298.054298.051300.605298.754295.528296.079299.915298.496148296.232298.146298.139300.617298.759295.638296.207299.913298.469149296.330298.223298.138300.615298.749295.598296.179299.848298.428150时间11:57:13.10811:59:13.10412:01:13.09912:03:13.09412:05:13.10512:07:13.10112:09:13.09612:11:13.10712:13:13.10312:15:13.09812:17:13.10912:19:13.10412:21:13.10012:23:13.09512:25:13.10612:27:13.10212:29:13.09712:31:13.10812:33:13.10312:35:13.09912:37:13.09412:39:13.10512:41:13.10112:43:13.09612:45:13.11112:47:13.11012:49:13.10912:51:13.10812:53:13.10712:55:13.106原始数据（未修正）/℃次数Raw data（Not corrected）/℃Time Number Report number：第14页，共18页1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch109296.215298.195298.102300.508298.719295.671296.105299.766298.320151296.301298.096298.002300.422298.668295.665296.164299.826298.373152296.380298.260298.138300.515298.672295.654296.176299.786298.347153296.343298.200298.129300.608298.823295.851296.287299.905298.507154296.365298.246298.109300.483298.701295.811296.217299.827298.414155296.453298.302298.191300.614298.795295.728296.254299.836298.380156296.414298.321298.209300.619298.806295.762296.303299.859298.382157296.466298.294298.234300.586298.803295.781296.304299.855298.449158296.378298.198298.110300.473298.685295.722296.261299.771298.346159296.450298.168298.090300.382298.605295.670296.225299.724298.308160296.485298.217298.110300.457298.681295.808296.261299.780298.416161296.507298.265298.183300.587298.789295.815296.363299.835298.411162296.409298.237298.121300.450298.721295.765296.243299.805298.361163296.485298.294298.215300.554298.804295.886296.354299.788298.392164296.511298.278298.188300.494298.757295.946296.376299.869298.492165296.618298.397298.330300.668298.919295.956296.486299.882298.494166296.539298.363298.244300.579298.859295.923296.398299.877298.472167296.606298.371298.300300.609298.895295.990296.498299.888298.505168296.424298.299298.209300.468298.791295.906296.488299.874298.459169296.490298.320298.241300.568298.882296.002296.461299.882298.536170296.569298.326298.139300.420298.748295.941296.396299.823298.338171296.575298.287298.110300.410298.746295.860296.330299.728298.394172296.573298.307298.243300.513298.796295.962296.388299.843298.464173296.598298.332298.167300.437298.780295.991296.429299.824298.424174296.522298.220298.061300.311298.699295.989296.351299.760298.384175296.508298.278298.124300.391298.732295.884296.411299.775298.395176296.695298.302298.203300.496298.805295.981296.553299.850298.397177296.677298.345298.195300.474298.773295.916296.487299.797298.339178296.543298.303298.171300.459298.793295.943296.456299.811298.365179296.708298.347298.209300.487298.800296.054296.531299.850298.420180时间12:57:13.10512:59:13.10413:01:13.11313:03:13.11213:05:13.11113:07:13.11013:09:13.10913:11:13.10713:13:13.10613:15:13.10513:17:13.10613:19:13.10513:21:13.10413:23:13.11313:25:13.11213:27:13.10813:29:13.11313:31:13.11213:33:13.11313:35:13.11213:37:13.11113:39:13.10613:41:13.10513:43:13.10413:45:13.11313:47:13.11213:49:13.11113:51:13.11013:53:13.10913:55:13.105原始数据（未修正）/℃次数Raw data（Not corrected）/℃Time Number Report number：第15页，共18页1070970951111101001041080981ch1011ch1021ch1031ch1041ch1051ch1061ch1071ch1081ch109296.576298.299298.140300.440298.815296.123296.532299.938298.497181296.737298.339298.167300.496298.843296.181296.528299.846298.455182时间13:57:13.10413:59:13.963原始数据（未修正）/℃次数Raw data（Not corrected）/℃Time Number Report number：第16页，共18页秒扫描间隔22212019181716151413121110987654321次曲线图X轴显示扫描第17页，共18页Page 17 of 18模块2模块1107097095111110100104108098模块2模块129588711614517520423326229132007:57:13-120″13:59:13Sensor location mapReport number：报告编号：传感器位置图Temperature uniformity measurement results/℃温度均匀性测量结果/℃批准/Approval测温点最大值最小值均匀性最大偏差均匀性范围是否超温结论9092.10288.273 2.102/-1.727±6.000否合格合格否±6.0001.995/-2.746177.254181.995180不合格是±6.0001.920/-4.233295.767301.920300ConclusionOverRangMaximum deviationMinManTest point检测日期有效期至检测者质量机构核准审核者Audit person Quality approval DetectorValid periodTest date第18页，共18页Annotation注解报告编号：Report number：。
铝合金时效炉均匀性测试及结果分析
收 稿 日期 ： ２ ０ １ ７— ０ ５— ２ ２
温区间， 每个测温 区间采用 ５ 个测温点均匀分布 ， 在升温 过程 中观察升温趋势 ， 每个测温区间温度变化是否相符。 当炉温升高到检验 温度 １ ９ ０ ￣ Ｃ 后， 每个 区间内至少 ３个 测温点达到控温精度范围以内则视为达到保温温度 ， 开 始 保 温 。在开 始 测 量 时 每 １ ０ ｍｉ ｎ记 录 一 组 数 据 ， 在 完 全 保 温后 每 １ ０ ｍ ｉ ｎ记 录一 组数 据 ， 直 到保 温 ２个 小 时 测 量
铝 合金 时效 炉 的特 点 ： （ １ ） 热 风循 环系 统新颖 ， 炉 温 均匀度 好 。 （ ２ ） 温度 Ｐ Ｉ Ｄ调 节 控制仪 ， 控 温精 度 高 。 （ ３ ） 台车式炉底 ， 操作方便 ， 运行平稳 ， 装卸工件省力 。
效产品质量不稳定的主要原 因之一 ， 致使有时产生过烧
１ 绪论
均 匀性 测量 重视 不够 ， 对 新 购 进 及 大 修 后 的炉 子很 少 进 行此 工 作 ； 对 长期 在 用 的 时效 炉 ， 测量 更 少 ， 这是 造 成 时
铝合金时效炉是铝合金挤压件固溶处理后 的时效之 用， 用于消除铝合金 型材经初加工后预 热的专用设备 。 目的在于减少铝合金型材的应力集中和铝合金型材的变 形 的 主要设 备 。
为 实 际使用 温度 的最 低值 和 最高 值 。设 定 控制 温度 设定 为 １ ９ ０ ｏ Ｃ， 炉子控 温 精 度 为 ± ５ ￣ Ｃ， 在 炉 膛 内设 定 五 个 测
长时间保持稳定 。当控制设备完好 ， 操作完全按照工艺 技术条件时 ， 被处理 的产品质量直接取决 于炉子有效工 作区内炉温均匀性的好坏 ， 因此 ， 产品质量要求较高的企 业 必须 进行 炉温 均 匀性测 试 。炉 温均 匀性 测试 不但 可 以
天然气步进式加热炉炉温均匀性的测定
如图 ２ 所示 ，铸锭在加热过程中，Ａ截面上的 最高温度达 ８ ５ ８ ． ６℃ ， 其余三次埋偶实验中，铸锭
ｌ Ｉ
●． ＇ － ． Ｌ
．
▲ ．
＿ － ｒ — －
．
Ｉ Ｉ
一 Ａ ｌ
２
ቤተ መጻሕፍቲ ባይዱ
－
Ｊ ． Ｊ ，
一 － ｊ － ，
，
— ｒ
， ，
时间／ ｍｉ ｎ
图３铸 截 面七点的温度 曲线 图
从图 ３ ，可以得出铸锭加热过程 中各个测温点
的如表 ｌ 所示 。
表 １ 测温极值／ ℃
・
１ ９ ０・
辽 东学院学报 （ 自然科 学版 ）
［ Ｊ ］ ． 辽 东学院 学报 ： 自然科 学版 ，２ ０ １ ２（ ４ ） ：２ ３ ２—
Ｚ ＨＡＮＧ Ｌ ｉ ａ ｎ ｇ，Ｚ ＨＡＮＧ Ｃ ｈ ｕ ｎ—ｐ ｅ ｎ ｇ ，Ｕ Ｕ Ｊ ｉ ｎ ｇ—ｗｅ ｉ ，ＣＨＥＮＧ Ｙａ ｎ，Ｕ Ｕ Ｙ ｕ ｅ
（ Ｃ ｏ ｌ ｌ ｅ ｇ ｅ ｏ ｆ Ｕ ｒ ｂ ａ ｎ Ｃ ｏ ｎ ｓ ｔ ｒ ｕ ｃ ｔ ｉ ｏ ｎ ， Ｅ ａ ｓ ｔ ｅ ｒ ｎ Ｌ ｉ ａ ｏ ｎ ｉ ｎ ｇ Ｕ ｎ ｉ ｖ ｅ ｒ ｓ ｉ ｔ ｙ ， Ｄ ａ ｎ ｄ ｏ ｎ ｇ １ １ ８ ０ ０ ３ ，Ｃ ｈ ｉ ｎ ａ ）
２ ３ ６．
第２ ｌ 卷
科 学版 ，２ ０ １ ３ ，２ ０（ ２ ） ：８ ８— ９ ０ ．
［ １ ２ ］郝 亚 东，赵 彦，聂保锋 ，等． 土地 二调 中的测 绘监 理 工作 ［ Ｊ ］ ． 城市勘测 ，２ ０ １ ０（ ４ ） ：１ ５ ７—１ ５ ９ ．