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311 AMAFOND 2007
Slide: 31
LARGE ENGINEERING CASTINGS 大型工程机械铸件
321 AMAFOND 2007
Slide: 32
LARGE ENGINEERING CASTINGS 大型工程机械铸件
331 AMAFOND 2007
Slide: 33
BIG DIESEL ENGINES 大型柴油发动机
31
Slide: 3
AMAFOND 2007
41
Slide: 4
WHY NO-BAKE? 为什么要用冷自硬砂？
QUALITY OF RESULTS 产品质量 SIMPLICITY OF OPERATION 操作简单 CERTAINTY OF RESULTS 质量稳定 HIGH PRODUCTIVITY 高生产率 USED FOR ALL METALS (IRON, STEEL, ALUMINIUM, BRONZE AND BRASS) 适合各种合金 （铁、钢、铝、青铜、黄铜）
Slide: 9
IT CAN BE USED TO PRODUCE: 可用于生产：
101
QUALITY STEEL CASTINGS 高质铸钢件 QUALITY IRON CASTINGS 高质铸铁件 LIGHT ALLOY CASTINGS FOR AEROSPACE, AUTOMATIVE OR ELECTRICAL USE 航空、汽车和电气上用的轻质合金件 QUALITY COPPER ALLOY CASTINGS 高质铜合金铸件
AMAFOND 2007
Slide: 38
HARDENING PHASES 硬化阶段
“WORK TIME” “可使用时间” THE MAXIMUM TIME FOR USING THE RESIN MIXTURE 混制砂可使用的最长时间 SHOULD NOT BE USED BEYOND THIS TIME 不能超过此时间操作 “STRIP TIME” “起模时间” CURING CONSISTENCY ENABLES THE MOULD TO BE STRIPPED WITHOUT DIMENSIONAL CHANGES OR DEFORMATION OF THE PIECE. 硬化的一致性能使铸型在起模时不变形。 MOULD AGEING 铸型的时效 POLYMERISATION PROCESS IS COMPLETE, EXCESS SOLVENT HAS EVAPORATED 聚合反应完成，多余溶剂挥发 TIME LAPSE BETWEEN MOULDING AND POURING. 造型和浇注之间的时间间隔
51 AMAFOND 2007
Slide: 5
TO BE SUCCESSFUL 成功秘诀
KNOW THE TECHNOLOGY VERY WELL 深刻了解该工艺
61
TO BE ABLE TO CHECK ALL PARAMETERS WHICH AFFECT THE MOULDING PROCESS 会检测所有影响造型工艺的参数 TO CONTROL THE PREPARATION OF THE SAND MIX 会控制砂的混制 TO CONTROL THE RECLAMATION OF THE SAND (ACCORDING TO THE TYPE OF BINDER USED) 会控制砂的再生 （根据不同树脂工艺类型） TECHNIQUE AND PRACTICE OF BINDER USAGE 粘结剂使用的技术与实践 PRACTICE FOR PREPARATION OF THE MOULD 造型实践
AMAFOND 2007
231
Slide: 23
PLASTIC INJECTION MACHINE CASTINGS 注塑机铸件
241 AMAFOND 2007
Slide: 24
CAR DIES 汽车模具
251 AMAFOND 2007
Slide: 25
EOLIC ENERGY CASTINGS 风力发电机铸件
Slide: 7
AMAFOND 2007
THE NO-BAKE PROCESS USED WITH A FLEXIBLE SYSTEM 应用在灵活系统的冷自硬砂工艺
THE FAST LOOP 快速造型圈
EASE OF ORGANIZING THE WORK 易于组织生产 ASSURANCE OF THE REPEATABILITY OF THE RESULTS 保证产品的可重复性 MINIMIZING THE POSSIBILITY OF COMMON ERRORS 减少普通错误的发生 PROVISION FOR PERFECT PRODUCTION PLANNING 提供完备的生产计划
Slide: 17
WEARPARTS 耐磨件
181 AMAFOND 2007
Slide: 18
RAILWAYS POINTS AND CROSSINGS 铁路道岔
191
CROSSING
POINTS
AMAFOND 2007
Slide: 19
RAILWAY BOGIE 铁路轮轴
201
BOLSTER 遥枕
THIS INFLUENCES THE MOULD SIZE 这会影响铸型尺寸
Slide: 14
PUMPS 泵
151 AMAFOND 2007
Slide: 15
WEARPARTS 耐磨件
161 AMAFOND 2007
Slide: 16
WEARPARTS 耐磨件
171 AMAFOND 2007
AMAFOND 2007
81
Slide: 8
THE NO-BAKE PROCESS 冷自硬砂工艺
91
“THE NO-BAKE PROCESS IS THE SIMPLEST WAY TO REACH THE HIGHEST QUALITY LEVEL”
冷自硬砂工艺是获得最高质量水平 的最简易方法
AMAFOND 2007
AMAFOND 2007
LARGE ENGINEERING CASTINGS 大型工程机械铸件 BIG DIESEL ENGINE 大型柴油机铸件 HIGH QUALITY MECHANICAL CASTINGS 高性能铸件
Slide: 12
VALVES 阀门
131 AMAFOND 2007
Slide: 13
PROPELLORS FOR BOATS AND SHIPS 船舶螺旋桨
291 AMAFOND 2007
Slide: 29
EXHAUST MANIFOLDS FOR HIGH PERFORMANCE ENGINES 高性能发动机排气管
301 AMAFOND 2007
Slide: 30
ELECTRIC MOTORS 电机
AMAFOND 2007
Slide: 10
CASTINGS CLASSIFICATION 铸件分类
CLASSIFICATION BY TYPE OF CASTINGS AND NOT ONLY BY TYPE OF METAL 铸件将以类型分类，而不是以金属分类 WHY? 为什么？ - THE MOULDING LINE DOES NOT CARE ! 造型线不在乎生产何种金属品牌 - NEW TREND TO MAKE NOT ONLY FLEXIBLE SYSTEMS BUT ALSO MULTI-METAL FOUNDRIES (ESPECIALLY IN EUROPE - US - JAPAN) 新的趋势：铸造厂不仅具有灵活性，而且能生产多金属品种 （尤其在欧洲、美国、日本）
261 AMAFOND 2007
Slide: 26
ALUMINIUM PREMIUM CASTINGS 高附加值铝铸件
AMAFOND 2007
271
Slide: 27
COUNTERWEIGHTS FOR FORKLIFTS AND CRANES 叉车及吊车平衡重
281 AMAFOND 2007
Slide: 28
AMAFOND 2007
SAND GRAIN FRAGILITY 砂的易碎性
Slide: 37
HARDENING PHASES 硬化阶段
381
THE RESIN HARDENING REACTION MUST NOT BE INTERRUPTED 树脂硬化反应一旦开始就决不能中断 CONTINUOUS MIXERS: SIZE AND TYPE 连续式混砂机：能力与类型 COMPACTION BY VIBRATING TABLES OR SHOOTING MACHINES 用振实台或射型机紧实
VALVES: PATTERN DESIGN 阀门：型板设计 CLASS 1 级 - DIFFERENT CLASSES 不同等级
141
CLASS
5 级
AMAFOND 2007
STEEL FOR NUCLEAR APPLICATION 核电铸钢
STEEL/IRON FOR STANDARD APPLICATION 普通铸铁/钢
筛号分布及粒度 含水量 FINES’ FRACTIONS 含尘量 LOSS ON IGNITION 灼烧减量 ACID DEMAND 耗酸量 BASIC DEMAND 耗碱量 CLAY CONTENT 含泥量 DEGREE OF CONTAMINATION 杂质含量 TEMPERATURE 砂温
MOISTURE CONTENT
341 AMAFOND 2007
Slide: 34
HIGH QUALITY MECHANICAL CASTINGS 高机械性能铸件
351 AMAFOND 2007
Slide: 35
THE SANDS 砂
361
CHARACTERISTICS 特性：
SCREEN DISTRIBUTION AND A.F.S. NUMBER
111 AMAFOND 2007
Slide: 11
INDEX
VALVES AND PUMPS 阀门及泵类
121
WEAR PARTS – MANGANESE STEEL 耐磨铸件－锰钢 RAILWAY POINTS AND CROSSINGS 铁路道叉 RAILWAY BOGIE 铁路轮轴 MACHINE TOOL CASTINGS 机床铸件 PLASTIC INJECTION MACHINE 注塑机 CAR DIES 汽车模具 EOLIC ENERGY CASTINGS 风能铸件 ALUMINIUM PREMIUM CASTINGS 高附加值铝铸件 COUNTERWEIGHTS 配重 PROPELLERS FOR BOATS AND SHIPS 船用螺旋桨 EXHAUST MANIFOLDS 排气管 ELECTRIC MOTORS 电机
Slide: 6
AMAFOND 2007
TO OBTAIN THE MAXIMUM PRODUCTIVITY 获得最高的生产率
THE PROJECT MUST CONSIDER: 需考虑
71
CUSTOMER REQUIREMENTS ON THE FOUNDRY 客户对铸造的要求 FLEXIBILITY TO MAKE PRODUCTION OF SMALL RUNS OF CASTINGS PROFITABLY 有足够的灵活性来生产小批量但高利润的铸件 THE NECESSITY OF AUTOMATION FROM THE MOST SIMPLE (GRAVITY ROLLERS) TO THE MOST COMPLEX COMPUTER CONTROLLED SYSTEM 必要的自动化，从最简单的设备（惰性辊ROM THE CUSTOMER’S PERSPECTIVE 以用户的眼光看 IMF产品
AMAFOND 2007
Slide: 1
21
TECHNOLOGY 工艺 WHAT IS NO-BAKE? 什么是冷自硬砂？
AMAFOND 2007
Slide: 2
AMAFOND 2007
AMAFOND 2007
Slide: 36
SAND COMPATIBILITY WITH PROCESS 砂子与工艺的相容性
371
POINTS TO BE CONSIDERED: 需考虑因素： FINES CONTENT 细粉含量 DEGREE OF ACIDITY OR BASICITY IN THE SAND 砂的酸碱度 SHAPE AND STRUCTURE OF THE SAND GRAIN 砂粒的形状与结构
SIDEFRAME 侧架
AMAFOND 2007
Slide: 20
COUPLINGS 车钩
211 AMAFOND 2007
Slide: 21
MACHINE TOOL CASTINGS 机床铸件
221 AMAFOND 2007
Slide: 22
USE OF POLYSTYRENE PATTERNS 聚脂模样
Slide: 31
LARGE ENGINEERING CASTINGS 大型工程机械铸件
321 AMAFOND 2007
Slide: 32
LARGE ENGINEERING CASTINGS 大型工程机械铸件
331 AMAFOND 2007
Slide: 33
BIG DIESEL ENGINES 大型柴油发动机
31
Slide: 3
AMAFOND 2007
41
Slide: 4
WHY NO-BAKE? 为什么要用冷自硬砂？
QUALITY OF RESULTS 产品质量 SIMPLICITY OF OPERATION 操作简单 CERTAINTY OF RESULTS 质量稳定 HIGH PRODUCTIVITY 高生产率 USED FOR ALL METALS (IRON, STEEL, ALUMINIUM, BRONZE AND BRASS) 适合各种合金 （铁、钢、铝、青铜、黄铜）
Slide: 9
IT CAN BE USED TO PRODUCE: 可用于生产：
101
QUALITY STEEL CASTINGS 高质铸钢件 QUALITY IRON CASTINGS 高质铸铁件 LIGHT ALLOY CASTINGS FOR AEROSPACE, AUTOMATIVE OR ELECTRICAL USE 航空、汽车和电气上用的轻质合金件 QUALITY COPPER ALLOY CASTINGS 高质铜合金铸件
AMAFOND 2007
Slide: 38
HARDENING PHASES 硬化阶段
“WORK TIME” “可使用时间” THE MAXIMUM TIME FOR USING THE RESIN MIXTURE 混制砂可使用的最长时间 SHOULD NOT BE USED BEYOND THIS TIME 不能超过此时间操作 “STRIP TIME” “起模时间” CURING CONSISTENCY ENABLES THE MOULD TO BE STRIPPED WITHOUT DIMENSIONAL CHANGES OR DEFORMATION OF THE PIECE. 硬化的一致性能使铸型在起模时不变形。 MOULD AGEING 铸型的时效 POLYMERISATION PROCESS IS COMPLETE, EXCESS SOLVENT HAS EVAPORATED 聚合反应完成，多余溶剂挥发 TIME LAPSE BETWEEN MOULDING AND POURING. 造型和浇注之间的时间间隔
51 AMAFOND 2007
Slide: 5
TO BE SUCCESSFUL 成功秘诀
KNOW THE TECHNOLOGY VERY WELL 深刻了解该工艺
61
TO BE ABLE TO CHECK ALL PARAMETERS WHICH AFFECT THE MOULDING PROCESS 会检测所有影响造型工艺的参数 TO CONTROL THE PREPARATION OF THE SAND MIX 会控制砂的混制 TO CONTROL THE RECLAMATION OF THE SAND (ACCORDING TO THE TYPE OF BINDER USED) 会控制砂的再生 （根据不同树脂工艺类型） TECHNIQUE AND PRACTICE OF BINDER USAGE 粘结剂使用的技术与实践 PRACTICE FOR PREPARATION OF THE MOULD 造型实践
AMAFOND 2007
231
Slide: 23
PLASTIC INJECTION MACHINE CASTINGS 注塑机铸件
241 AMAFOND 2007
Slide: 24
CAR DIES 汽车模具
251 AMAFOND 2007
Slide: 25
EOLIC ENERGY CASTINGS 风力发电机铸件
Slide: 7
AMAFOND 2007
THE NO-BAKE PROCESS USED WITH A FLEXIBLE SYSTEM 应用在灵活系统的冷自硬砂工艺
THE FAST LOOP 快速造型圈
EASE OF ORGANIZING THE WORK 易于组织生产 ASSURANCE OF THE REPEATABILITY OF THE RESULTS 保证产品的可重复性 MINIMIZING THE POSSIBILITY OF COMMON ERRORS 减少普通错误的发生 PROVISION FOR PERFECT PRODUCTION PLANNING 提供完备的生产计划
Slide: 17
WEARPARTS 耐磨件
181 AMAFOND 2007
Slide: 18
RAILWAYS POINTS AND CROSSINGS 铁路道岔
191
CROSSING
POINTS
AMAFOND 2007
Slide: 19
RAILWAY BOGIE 铁路轮轴
201
BOLSTER 遥枕
THIS INFLUENCES THE MOULD SIZE 这会影响铸型尺寸
Slide: 14
PUMPS 泵
151 AMAFOND 2007
Slide: 15
WEARPARTS 耐磨件
161 AMAFOND 2007
Slide: 16
WEARPARTS 耐磨件
171 AMAFOND 2007
AMAFOND 2007
81
Slide: 8
THE NO-BAKE PROCESS 冷自硬砂工艺
91
“THE NO-BAKE PROCESS IS THE SIMPLEST WAY TO REACH THE HIGHEST QUALITY LEVEL”
冷自硬砂工艺是获得最高质量水平 的最简易方法
AMAFOND 2007
AMAFOND 2007
LARGE ENGINEERING CASTINGS 大型工程机械铸件 BIG DIESEL ENGINE 大型柴油机铸件 HIGH QUALITY MECHANICAL CASTINGS 高性能铸件
Slide: 12
VALVES 阀门
131 AMAFOND 2007
Slide: 13
PROPELLORS FOR BOATS AND SHIPS 船舶螺旋桨
291 AMAFOND 2007
Slide: 29
EXHAUST MANIFOLDS FOR HIGH PERFORMANCE ENGINES 高性能发动机排气管
301 AMAFOND 2007
Slide: 30
ELECTRIC MOTORS 电机
AMAFOND 2007
Slide: 10
CASTINGS CLASSIFICATION 铸件分类
CLASSIFICATION BY TYPE OF CASTINGS AND NOT ONLY BY TYPE OF METAL 铸件将以类型分类，而不是以金属分类 WHY? 为什么？ - THE MOULDING LINE DOES NOT CARE ! 造型线不在乎生产何种金属品牌 - NEW TREND TO MAKE NOT ONLY FLEXIBLE SYSTEMS BUT ALSO MULTI-METAL FOUNDRIES (ESPECIALLY IN EUROPE - US - JAPAN) 新的趋势：铸造厂不仅具有灵活性，而且能生产多金属品种 （尤其在欧洲、美国、日本）
261 AMAFOND 2007
Slide: 26
ALUMINIUM PREMIUM CASTINGS 高附加值铝铸件
AMAFOND 2007
271
Slide: 27
COUNTERWEIGHTS FOR FORKLIFTS AND CRANES 叉车及吊车平衡重
281 AMAFOND 2007
Slide: 28
AMAFOND 2007
SAND GRAIN FRAGILITY 砂的易碎性
Slide: 37
HARDENING PHASES 硬化阶段
381
THE RESIN HARDENING REACTION MUST NOT BE INTERRUPTED 树脂硬化反应一旦开始就决不能中断 CONTINUOUS MIXERS: SIZE AND TYPE 连续式混砂机：能力与类型 COMPACTION BY VIBRATING TABLES OR SHOOTING MACHINES 用振实台或射型机紧实
VALVES: PATTERN DESIGN 阀门：型板设计 CLASS 1 级 - DIFFERENT CLASSES 不同等级
141
CLASS
5 级
AMAFOND 2007
STEEL FOR NUCLEAR APPLICATION 核电铸钢
STEEL/IRON FOR STANDARD APPLICATION 普通铸铁/钢
筛号分布及粒度 含水量 FINES’ FRACTIONS 含尘量 LOSS ON IGNITION 灼烧减量 ACID DEMAND 耗酸量 BASIC DEMAND 耗碱量 CLAY CONTENT 含泥量 DEGREE OF CONTAMINATION 杂质含量 TEMPERATURE 砂温
MOISTURE CONTENT
341 AMAFOND 2007
Slide: 34
HIGH QUALITY MECHANICAL CASTINGS 高机械性能铸件
351 AMAFOND 2007
Slide: 35
THE SANDS 砂
361
CHARACTERISTICS 特性：
SCREEN DISTRIBUTION AND A.F.S. NUMBER
111 AMAFOND 2007
Slide: 11
INDEX
VALVES AND PUMPS 阀门及泵类
121
WEAR PARTS – MANGANESE STEEL 耐磨铸件－锰钢 RAILWAY POINTS AND CROSSINGS 铁路道叉 RAILWAY BOGIE 铁路轮轴 MACHINE TOOL CASTINGS 机床铸件 PLASTIC INJECTION MACHINE 注塑机 CAR DIES 汽车模具 EOLIC ENERGY CASTINGS 风能铸件 ALUMINIUM PREMIUM CASTINGS 高附加值铝铸件 COUNTERWEIGHTS 配重 PROPELLERS FOR BOATS AND SHIPS 船用螺旋桨 EXHAUST MANIFOLDS 排气管 ELECTRIC MOTORS 电机
Slide: 6
AMAFOND 2007
TO OBTAIN THE MAXIMUM PRODUCTIVITY 获得最高的生产率
THE PROJECT MUST CONSIDER: 需考虑
71
CUSTOMER REQUIREMENTS ON THE FOUNDRY 客户对铸造的要求 FLEXIBILITY TO MAKE PRODUCTION OF SMALL RUNS OF CASTINGS PROFITABLY 有足够的灵活性来生产小批量但高利润的铸件 THE NECESSITY OF AUTOMATION FROM THE MOST SIMPLE (GRAVITY ROLLERS) TO THE MOST COMPLEX COMPUTER CONTROLLED SYSTEM 必要的自动化，从最简单的设备（惰性辊ROM THE CUSTOMER’S PERSPECTIVE 以用户的眼光看 IMF产品
AMAFOND 2007
Slide: 1
21
TECHNOLOGY 工艺 WHAT IS NO-BAKE? 什么是冷自硬砂？
AMAFOND 2007
Slide: 2
AMAFOND 2007
AMAFOND 2007
Slide: 36
SAND COMPATIBILITY WITH PROCESS 砂子与工艺的相容性
371
POINTS TO BE CONSIDERED: 需考虑因素： FINES CONTENT 细粉含量 DEGREE OF ACIDITY OR BASICITY IN THE SAND 砂的酸碱度 SHAPE AND STRUCTURE OF THE SAND GRAIN 砂粒的形状与结构
SIDEFRAME 侧架
AMAFOND 2007
Slide: 20
COUPLINGS 车钩
211 AMAFOND 2007
Slide: 21
MACHINE TOOL CASTINGS 机床铸件
221 AMAFOND 2007
Slide: 22
USE OF POLYSTYRENE PATTERNS 聚脂模样